ITAC Assessment: LE0237
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Assessment Year 2006
Principal Product Bulk Pharmaceutical Products
NAICS 325412: Pharmaceutical Preparation Manufacturing
SIC 2834: Pharmaceutical Preparations
Sales Range $50
M
to 100
M
# of Employees 130
Plant Area 67,500
ft2
Annual Production 500
ton
Production Hrs. Annual 8,760
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,029,337 17,847,000
kWh
Electricity Demand $176,627 27,512
kW-mo/yr
Natural Gas $1,664,273 191,268
MMBtu
Fuel Oil #2 $58,360 5,721
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $320,067 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $72,993

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.5194: Redesign process $149,763 $12,500 - - $149,763
-
MMBtu
- - -
02 2.6218: Turn off equipment when not in use $89,692 $7,500 $72,524
1,250,417
kWh
$8,854
-
kW-mo/yr
- - $6,000 $2,314
-
Tgal
03 3.4111: Use closed cycle process to minimize waste water production $64,774 $2,000 - - - $61,690
-
Tgal
- $3,084
-
Tgal
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,057 $1,000 $4,391
75,712
kWh
$666
-
kW-mo/yr
- - - -
05 2.1133: Adjust burners for efficient operation $3,961 $200 - - $3,961
-
MMBtu
- - -
06 2.4221: Install compressor air intakes in coolest locations $3,658 $3,000 $2,920
50,339
kWh
$738
-
kW-mo/yr
- - - -
07 2.7135: Install occupancy sensors $3,162 $900 $3,162
54,513
kWh
- - - - -
TOTAL RECOMMENDED $320,067 $27,100 $82,997
1,430,981
kWh
$10,258
-
kW-mo/yr
$153,724
-
MMBtu
$61,690
-
Tgal
$6,000 $5,398
-
Tgal
TOTAL IMPLEMENTED $72,993 $3,900 $7,553
130,225
kWh
$666
-
kW-mo/yr
- $61,690
-
Tgal
- $3,084
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs