ITAC Assessment: LE0231
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ITAC Assessment: LE0231
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Assessment Year 2006
Principal Product Corrugated Cardboard Boxes
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 150,000
ft2
Annual Production 0
units
Production Hrs. Annual 6,240
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $394,838 4,967,500
kWh
Electricity Demand $77,008 12,792
kW-mo/yr
Natural Gas $333,080 52,193
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $412,440 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $121,625

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $140,853 $660,000 $295,776
3,744,000
kWh
$43,344
-
kW-mo/yr
- $(-198,267.0)
-
MMBtu
-
02 4.122: Develop standard procedures to improve internal yields $128,263 $120,000 $9,811
124,188
kWh
$1,926
-
kW-mo/yr
- $8,326
-
MMBtu
$108,200
-
lb
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $29,942 $13,500 $26,115
330,575
kWh
$3,827
-
kW-mo/yr
- - -
04 2.4322: Use or replace with energy efficient substitutes $26,565 $51,000 $5,780
73,162
kWh
$847
-
kW-mo/yr
$19,938 - -
05 2.2113: Repair or replace steam traps $21,498 $4,500 - - - $21,498
-
MMBtu
-
06 2.7496: Install partitions to reduce size of conditioned space $17,212 $12,500 - - - $17,212
-
MMBtu
-
07 2.2511: Insulate bare equipment $16,394 $13,060 - - - $16,394
-
MMBtu
-
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $13,127 $400 $11,449
144,929
kWh
$1,678
-
kW-mo/yr
- - -
09 2.1116: Improve combustion control capability $7,881 $2,500 - - - $7,881
-
MMBtu
-
10 2.7224: Reduce space conditioning during non-working hours $2,915 $189 $2,915
36,899
kWh
- - - -
11 2.7447: Install vinyl strip / high speed / air curtain doors $2,485 $3,600 - - - $2,485
-
MMBtu
-
12 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,229 $500 $1,811
22,916
kWh
$418
-
kW-mo/yr
- - -
13 2.7135: Install occupancy sensors $3,076 $300 $3,076
38,938
kWh
- - - -
TOTAL RECOMMENDED $412,440 $882,049 $356,733
4,515,607
kWh
$52,040
-
kW-mo/yr
$19,938 $(-124,471.0)
-
MMBtu
$108,200
-
lb
TOTAL IMPLEMENTED $121,625 $88,189 $46,259
585,565
kWh
$6,352
-
kW-mo/yr
$19,938 $49,076
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs