| Assessment Year | 2006 |
|---|---|
| Principal Product | Folding cartons |
| NAICS | 322219: Other Paperboard Container Manufacturing |
| SIC | 2652: Setup Paperboard Boxes |
| Sales Range | $10 M to 50M |
| # of Employees | 85 |
| Plant Area |
168,600
ft2
|
| Annual Production | 200,000,000
pieces
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $250,710 | 3,048,736 |
kWh
|
$0.082 |
| Electricity Demand | $51,395 | 8,398 |
kW-mo/yr
|
$6.12 |
| Natural Gas | $223,639 | 43,045 |
MMBtu
|
$5.20 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $227,151 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $126,335 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.5194: Redesign process | $80,430 | $30,000 | - | - |
$80,430
-
MMBtu
|
- | |
| 02 | 2.1321: Replace fossil fuel equipment with electrical equipment | $64,670 | $27,200 | - | - |
$64,670
-
MMBtu
|
- | |
| 03 | 3.5121: Recycle waste ink and cleanup solvent | $36,000 | $50,000 | - | - | - |
$36,000
-
gal
|
|
| 04 | 2.4112: Install soft-start to eliminate nuisance trips | $16,904 | $34,000 | - |
$16,904
-
kW-mo/yr
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,981 | $500 |
$6,103
74,420
kWh
|
$878
-
kW-mo/yr
|
- | - | |
| 06 | 2.3134: Shift from daytime to nighttime operation | $6,898 | $316 | - |
$6,898
-
kW-mo/yr
|
- | - | |
| 07 | 2.4226: Use / purchase optimum sized compressor | $2,542 | $2,100 |
$2,307
28,135
kWh
|
$235
-
kW-mo/yr
|
- | - | |
| 08 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $2,528 | $2,500 | - |
$2,528
-
kW-mo/yr
|
- | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $1,780 | $1,000 |
$1,497
18,254
kWh
|
$283
-
kW-mo/yr
|
- | - | |
| 10 | 2.7135: Install occupancy sensors | $5,318 | $525 |
$5,318
64,876
kWh
|
- | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,100 | $4,218 |
$2,710
33,048
kWh
|
$390
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $227,151 | $152,359 |
$17,935
218,733
kWh
|
$28,116
-
kW-mo/yr
|
$145,100
-
MMBtu
|
$36,000
-
gal
|
||
| TOTAL IMPLEMENTED | $126,335 | $112,700 |
$7,600
92,674
kWh
|
$18,065
-
kW-mo/yr
|
$64,670
-
MMBtu
|
$36,000
-
gal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs