ITAC Assessment: LE0224
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ITAC Assessment: LE0224
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Assessment Year 2005
Principal Product Plastic containers
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 104
Plant Area 211,000
ft2
Annual Production 0
units
Production Hrs. Annual 8,736
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,413,872 18,777,469
kWh
Electricity Demand $194,652 33,497
kW-mo/yr
Natural Gas $58,349 5,237
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $287,233 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Increase in Production Savings
01 2.4322: Use or replace with energy efficient substitutes $95,556 $262,000 $22,128
276,610
kWh
$2,120
-
kW-mo/yr
$71,308
-
MMBtu
-
02 2.2622: Replace existing chiller with high efficiency model $35,540 $80,000 $32,316
403,953
kWh
$3,224
-
kW-mo/yr
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $49,379 $10,700 $44,234
552,930
kWh
$5,145
-
kW-mo/yr
- -
04 2.4221: Install compressor air intakes in coolest locations $28,953 $4,000 $27,923
349,030
kWh
$1,030
-
kW-mo/yr
- -
05 2.2511: Insulate bare equipment $20,478 $22,000 $20,478
255,975
kWh
- - -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $16,329 $1,500 $15,089
188,620
kWh
$1,240
-
kW-mo/yr
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,035 $300 $13,671
170,884
kWh
$1,364
-
kW-mo/yr
- -
08 2.5194: Redesign process $8,369 $500 $(-3,302.0)
(-41,278)
kWh
$(-329.0)
-
kW-mo/yr
- $12,000
09 2.5196: Use small number of high output units instead of many small inefficient units $13,539 $12,000 $10,421
130,258
kWh
$3,118
-
kW-mo/yr
- -
10 2.3134: Shift from daytime to nighttime operation $4,055 $520 - $4,055
-
kW-mo/yr
- -
TOTAL RECOMMENDED $287,233 $393,520 $182,958
2,286,982
kWh
$20,967
-
kW-mo/yr
$71,308
-
MMBtu
$12,000
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs