ITAC Assessment: OR0601
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ITAC Assessment: OR0601
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Assessment Year 2013
Principal Product Sheet Metal Products and Powder Coating
NAICS 335122: Commercial, Industrial, and Institutional Electric Lighting Fixture Manufacturing
SIC 3444: Sheet Metal Work
Sales Range $10
M
to 50
M
# of Employees 110
Plant Area 32,500
ft2
Annual Production 190,000
pieces
Production Hrs. Annual 4,335
hrs
Location (State) Washington

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $97,105 1,124,400
kWh
Natural Gas $136,429 11,770
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $87,074 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,824

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings LPG Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.8114: Change rate schedules or other changes in utility service $4,114 - $29,122
-
kWh
$(-25,910.0)
-
kW-mo/yr
$902 - - - - -
02 2.1116: Improve combustion control capability $10,408 $3,874 $1,504
17,512
kWh
- - $8,904
-
MMBtu
- - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $1,167 $2,000 $1,167
13,589
kWh
- - - - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,338 $1,616 $1,083
12,617
kWh
- - - - - $81 $174
05 4.111: Add equipment/ operators to reduce production bottleneck $51,858 $112,345 $858
10,621
kWh
- - - - $51,000 - -
06 2.4131: Size electric motors for peak operating efficiency $6,546 $5,306 $5,510
64,175
kWh
- - - - - - $1,036
07 2.8227: Adjust / maintain fork lift trucks for most efficient operation $9,479 $35,500 $(-4,407.0)
(-51,330)
kWh
- - - $13,152
-
MMBtu
- $734 -
08 2.1221: Replace obsolete burners with more efficient ones $2,164 $8,104 - - - $2,164
-
MMBtu
- - - -
TOTAL RECOMMENDED $87,074 $168,745 $34,837
67,184
kWh
$(-25,910.0)
-
kW-mo/yr
$902 $11,068
-
MMBtu
$13,152
-
MMBtu
$51,000 $815 $1,210
TOTAL IMPLEMENTED $12,824 $13,410 $34,632
64,175
kWh
$(-25,910.0)
-
kW-mo/yr
$902 $2,164
-
MMBtu
- - - $1,036
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings LPG Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs