ITAC Assessment: LE0217
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ITAC Assessment: LE0217
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Assessment Year 2005
Principal Product Extruded Plastic Pellets
NAICS 325991: Custom Compounding of Purchased Resins
SIC 3087: Custom Compounding of Purchased Plastics Resins
Sales Range $5
M
to 10
M
# of Employees 30
Plant Area 175,000
ft2
Annual Production 2,700
ton
Production Hrs. Annual 6,240
hrs
Location (State) Delaware

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $152,771 3,122,400
kWh
Electricity Demand $92,759 8,586
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $95,184 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $50,781

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Increase in Production Savings
01 2.6231: Utilize controls to operate equipment only when needed $33,752 $27,000 $33,752
688,816
kWh
- -
02 2.6125: Keep equipment clean $28,000 $840 - - $28,000
03 2.2511: Insulate bare equipment $16,487 $6,845 $16,487
336,469
kWh
- -
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $5,186 $3,000 - $5,186
-
kW-mo/yr
-
05 2.4323: Use optimum size and capacity equipment $3,202 $4,000 $3,202
65,344
kWh
- -
06 2.6218: Turn off equipment when not in use $2,764 $900 $2,764
56,398
kWh
- -
07 2.4239: Eliminate or reduce compressed air usage $2,158 $900 $7
159
kWh
$2,151
-
kW-mo/yr
-
08 2.7111: Reduce illumination to minimum necessary levels $1,372 $263 $963
19,656
kWh
$409
-
kW-mo/yr
-
09 2.4231: Reduce the pressure of compressed air to the minimum required $1,389 $240 $1,043
21,288
kWh
$346
-
kW-mo/yr
-
10 2.7135: Install occupancy sensors $874 $150 $874
17,843
kWh
- -
TOTAL RECOMMENDED $95,184 $44,138 $59,092
1,205,973
kWh
$8,092
-
kW-mo/yr
$28,000
TOTAL IMPLEMENTED $50,781 $9,748 $20,221
412,682
kWh
$2,560
-
kW-mo/yr
$28,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs