ITAC Assessment: LE0215
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ITAC Assessment: LE0215
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Assessment Year 2005
Principal Product Aluminium Pigment
NAICS 325130: Synthetic Dye and Pigment Manufacturing
SIC 2816: Inorganic Pigments
Sales Range $50
M
to 100
M
# of Employees 84
Plant Area 110,000
ft2
Annual Production 4,300,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $371,898 8,578,800
kWh
Electricity Demand $79,064 15,331
kW-mo/yr
Fuel Oil #2 $246,604 30,246
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $165,771 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $107,347

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Fuel Oil #2 Savings Other Liquid (non-haz) Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $99,127 $115,500 $83,064
1,931,741
kWh
$16,063
-
kW-mo/yr
- -
02 2.4226: Use / purchase optimum sized compressor $30,899 $320 $22,169
515,559
kWh
$8,730
-
kW-mo/yr
- -
03 3.6124: Burn waste oil for heat $11,172 $3,000 - - $9,770
-
MMBtu
$1,402
-
gal
04 2.4131: Size electric motors for peak operating efficiency $8,220 $1,588 $6,530
151,853
kWh
$1,690
-
kW-mo/yr
- -
05 2.2437: Recover waste heat from equipment $4,903 $5,000 - - $4,903
-
MMBtu
-
06 2.4231: Reduce the pressure of compressed air to the minimum required $4,894 $480 $4,894
113,804
kWh
- - -
07 2.3131: Reschedule plant operations or reduce load to avoid peaks $3,801 $2,000 - $3,801
-
kW-mo/yr
- -
08 2.4221: Install compressor air intakes in coolest locations $2,755 $600 $2,308
53,681
kWh
$447
-
kW-mo/yr
- -
TOTAL RECOMMENDED $165,771 $128,488 $118,965
2,766,638
kWh
$30,731
-
kW-mo/yr
$14,673
-
MMBtu
$1,402
-
gal
TOTAL IMPLEMENTED $107,347 $117,088 $89,594
2,083,594
kWh
$17,753
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Fuel Oil #2 Savings Other Liquid (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs