ITAC Assessment: LE0214
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ITAC Assessment: LE0214
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Assessment Year 2005
Principal Product Gray Iron Casting
NAICS 331511: Iron Foundries
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 140
Plant Area 100,000
ft2
Annual Production 25,000
ton
Production Hrs. Annual 4,800
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,204,247 22,975,400
kWh
Electricity Demand $195,965 33,731
kW-mo/yr
Natural Gas $271,118 41,922
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $24,521 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,488

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 4.652: Replace existing equipment with more suitable substitutes $3,742 $30,000 $2,965
57,030
kWh
$777
-
kW-mo/yr
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,637 $5,500 $5,970
114,799
kWh
$1,667
-
kW-mo/yr
03 2.4226: Use / purchase optimum sized compressor $5,017 $320 $4,541
87,337
kWh
$476
-
kW-mo/yr
04 2.4231: Reduce the pressure of compressed air to the minimum required $3,291 $640 $3,291
63,294
kWh
-
05 2.6218: Turn off equipment when not in use $3,259 $2,300 $3,259
62,664
kWh
-
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,575 $500 $1,302
25,041
kWh
$273
-
kW-mo/yr
TOTAL RECOMMENDED $24,521 $39,260 $21,328
410,165
kWh
$3,193
-
kW-mo/yr
TOTAL IMPLEMENTED $17,488 $8,620 $15,072
289,841
kWh
$2,416
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs