ITAC Assessment: LE0208
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ITAC Assessment: LE0208
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Assessment Year 2005
Principal Product Acrylic Polymer
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $10
M
to 50
M
# of Employees 60
Plant Area 65,000
ft2
Annual Production 1,500,000
lb
Production Hrs. Annual 5,640
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $242,399 3,281,100
kWh
Electricity Demand $47,365 7,752
kW-mo/yr
Natural Gas $74,703 6,878
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $289,684 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $73,108

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
01 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $214,649 $548,400 $181,197
2,448,606
kWh
$33,452
-
kW-mo/yr
- - -
02 2.4222: Install adequate dryers on air lines to eliminate blowdown $30,000 $2,500 - - - - $30,000
03 4.423: Move product using mechanical means $25,000 $460 - - - $25,000 -
04 2.1233: Analyze flue gas for proper air/fuel ratio $5,745 $1,250 - - $5,745
-
MMBtu
- -
05 2.3131: Reschedule plant operations or reduce load to avoid peaks $4,758 $2,500 - $4,758
-
kW-mo/yr
- - -
06 2.7496: Install partitions to reduce size of conditioned space $3,676 $1,000 - - $3,676
-
MMBtu
- -
07 2.4231: Reduce the pressure of compressed air to the minimum required $2,869 $750 $2,869
38,773
kWh
- - - -
08 2.6218: Turn off equipment when not in use $1,927 $450 $1,927
26,039
kWh
- - - -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,060 $145 $886
11,974
kWh
$174
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $289,684 $557,455 $186,879
2,525,392
kWh
$38,384
-
kW-mo/yr
$9,421
-
MMBtu
$25,000 $30,000
TOTAL IMPLEMENTED $73,108 $8,605 $3,755
50,747
kWh
$4,932
-
kW-mo/yr
$9,421
-
MMBtu
$25,000 $30,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs