ITAC Assessment: LE0200
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ITAC Assessment: LE0200
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Assessment Year 2004
Principal Product Brass Castings
NAICS 331529: Other Nonferrous Metal Foundries (except Die-Casting)
SIC 3366: Copper Foundries
Sales Range $5
M
to 10
M
# of Employees 55
Plant Area 50,000
ft2
Annual Production 2,680
ton
Production Hrs. Annual 4,080
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $185,555 3,180,970
kWh
Electricity Demand $97,745 15,970
kW-mo/yr
Natural Gas $58,430 5,016
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $39,561 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,175

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $18,210 $3,000 - $18,210
-
kW-mo/yr
-
02 2.7229: Air condition only space necessary $9,386 $360 - - $9,386
-
MMBtu
03 2.2531: Re-size charging openings or add movable cover or door $3,305 $800 $3,305
56,653
kWh
- -
04 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $1,878 $4,000 $1,878
32,378
kWh
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,266 $750 $1,266
21,832
kWh
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,198 - $1,198
20,655
kWh
- -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,132 $400 $921
18,885
kWh
$211
-
kW-mo/yr
-
08 2.4221: Install compressor air intakes in coolest locations $904 $500 $904
11,444
kWh
- -
09 2.1116: Improve combustion control capability $857 $200 - - $857
-
MMBtu
10 2.2515: Use optimum thickness insulation $768 $300 - - $768
-
MMBtu
11 2.7124: Make a practice of turning off lights when not needed $657 $380 $657
10,407
kWh
- -
TOTAL RECOMMENDED $39,561 $10,690 $10,129
172,254
kWh
$18,421
-
kW-mo/yr
$11,011
-
MMBtu
TOTAL IMPLEMENTED $30,175 $10,330 $10,129
172,254
kWh
$18,421
-
kW-mo/yr
$1,625
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs