| Assessment Year | 2004 |
|---|---|
| Principal Product | Ferrous Jobbing Shop |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 328 |
| Plant Area |
220,000
ft2
|
| Annual Production | 27,000
ton
|
| Production Hrs. Annual | 4,080
hrs
|
| Location (State) | Pennsylvania |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,206,716 | 37,681,776 |
kWh
|
$0.032 |
| Electricity Demand | $273,716 | 35,182 |
kW-mo/yr
|
$7.78 |
| Natural Gas | $1,128 | 73 |
MMBtu
|
$15.45 |
| LPG | $207,962 | 22,759 |
MMBtu
|
$9.14 |
| Fuel Oil #2 | $5,197 | 643 |
MMBtu
|
$8.08 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $455,996 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $398,036 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | LPG Savings | Fuel Oil #2 Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.446: Automate finishing process | $269,280 | $300,000 | - | - | - | - | $269,280 | |
| 02 | 2.1321: Replace fossil fuel equipment with electrical equipment | $55,434 | $60,000 | - | - | - |
$5,197
-
MMBtu
|
$50,237 | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $52,852 | $10,000 |
$52,852
1,845,655
kWh
|
- | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $19,606 | $2,484 |
$11,432
357,246
kWh
|
$8,174
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $35,862 | $150,000 | - | - |
$35,862
-
MMBtu
|
- | - | |
| 06 | 2.2123: Insulate feedwater tank | $22,098 | $50,000 |
$22,098
690,575
kWh
|
- | - | - | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $864 | $840 |
$552
17,266
kWh
|
$312
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $455,996 | $573,324 |
$86,934
2,910,742
kWh
|
$8,486
-
kW-mo/yr
|
$35,862
-
MMBtu
|
$5,197
-
MMBtu
|
$319,517 | ||
| TOTAL IMPLEMENTED | $398,036 | $373,324 |
$64,836
2,220,167
kWh
|
$8,486
-
kW-mo/yr
|
- |
$5,197
-
MMBtu
|
$319,517 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | LPG Savings | Fuel Oil #2 Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs