ITAC Assessment: UD0675
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ITAC Assessment: UD0675
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Assessment Year 2003
Principal Product Farm implements
NAICS 333111: Farm Machinery and Equipment Manufacturing
SIC 3523: Farm Machinery and Equipment
Sales Range $5
M
to 10
M
# of Employees 35
Plant Area 140,000
ft2
Annual Production 5,000
pieces
Production Hrs. Annual 2,080
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $25,945 855,764
kWh
Electricity Demand $50,365 4,356
kW-mo/yr
Natural Gas $62,218 9,538
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $63,775 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $47,335

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Ancillary Material Cost Savings Primary Product Savings
01 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle $26,842 $625 $457
19,912
kWh
$3,342
-
kW-mo/yr
- $23,043
-
MMBtu
- - -
02 4.131: Modify process to reduce material use/cost $10,610 $1,200 - - - - - - $10,610
03 2.3212: Optimize plant power factor $7,934 $2,500 - $7,934
-
kW-mo/yr
- - - - -
04 2.8112: Combine utility meters $4,000 - - $3,880
-
kW-mo/yr
$120 - - - -
05 2.7124: Make a practice of turning off lights when not needed $3,130 - $1,190
36,000
kWh
$1,940
-
kW-mo/yr
- - - - -
06 3.4156: Use flow control valves on equipment to optimize water use $3,068 $384 - - - - $3,068
-
Tgal
- -
07 2.7111: Reduce illumination to minimum necessary levels $2,355 $280 $755
22,880
kWh
$1,600
-
kW-mo/yr
- - - - -
08 2.5123: Reduce fluid flow rates $2,011 $1,200 $645
19,552
kWh
$1,366
-
kW-mo/yr
- - - - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,480 $9,600 $480
14,560
kWh
$1,000
-
kW-mo/yr
- - - - -
10 2.7111: Reduce illumination to minimum necessary levels $695 - $223
6,760
kWh
$472
-
kW-mo/yr
- - - - -
11 2.2437: Recover waste heat from equipment $525 $1,750 - - - $525
-
MMBtu
- - -
12 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $430 $100 $140
4,160
kWh
$290
-
kW-mo/yr
- - - - -
13 3.5142: Treat and reuse equipment cleaning solutions $250 $424 - - - - - $250 -
14 2.7131: Add area lighting switches $240 $200 $73
2,208
kWh
$167
-
kW-mo/yr
- - - - -
15 2.7142: Utilize higher efficiency lamps and/or ballasts $205 $432 $66
1,997
kWh
$139
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $63,775 $18,695 $4,029
128,029
kWh
$22,130
-
kW-mo/yr
$120 $23,568
-
MMBtu
$3,068
-
Tgal
$250 $10,610
TOTAL IMPLEMENTED $47,335 $3,021 $2,831
91,709
kWh
$7,783
-
kW-mo/yr
- $23,043
-
MMBtu
$3,068
-
Tgal
- $10,610
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs