ITAC Assessment: LE0196
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ITAC Assessment: LE0196
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Assessment Year 2004
Principal Product Water Based Styrene Acrylic Emulsion Polymers
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $100
M
to 500
M
# of Employees 22
Plant Area 54,300
ft2
Annual Production 60,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Delaware

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $183,729 2,730,000
kWh
Electricity Demand $76,920 6,580
kW-mo/yr
Natural Gas $228,083 27,602
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $170,910 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,101

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Consumption Savings Primary Product Savings
01 2.2421: Install waste heat boiler to provide direct power $63,437 $239,000 - - - $63,437
-
MMBtu
- -
02 4.212: Adopt in-house material generation $27,869 $27,000 - - - - - $27,869
03 2.3131: Reschedule plant operations or reduce load to avoid peaks $19,639 $5,000 - $19,639
-
kW-mo/yr
- - - -
04 3.4151: Minimize water usage $16,092 $2,000 - - - - $16,092
-
Tgal
-
05 2.4226: Use / purchase optimum sized compressor $11,917 $57,000 $9,567
100,710
kWh
$2,350
-
kW-mo/yr
- - - -
06 2.6218: Turn off equipment when not in use $10,457 - - - - $10,457
-
MMBtu
- -
07 2.4321: Upgrade obsolete equipment $9,536 $8,000 $7,654
80,568
kWh
$1,882
-
kW-mo/yr
- - - -
08 2.3212: Optimize plant power factor $7,875 $11,050 - - $7,875 - - -
09 2.4221: Install compressor air intakes in coolest locations $4,088 - $3,281
34,529
kWh
$807
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $170,910 $349,050 $20,502
215,807
kWh
$24,678
-
kW-mo/yr
$7,875 $73,894
-
MMBtu
$16,092
-
Tgal
$27,869
TOTAL IMPLEMENTED $46,101 $62,000 $12,848
135,239
kWh
$22,796
-
kW-mo/yr
- $10,457
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Consumption Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs