| Assessment Year | 2004 |
|---|---|
| Principal Product | Galvanize steel rpoducts |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 85 |
| Plant Area |
60,000
ft2
|
| Annual Production | 22,500
ton
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | New Jersey |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $77,613 | 1,007,360 |
kWh
|
$0.077 |
| Electricity Demand | $26,526 | 3,510 |
kW-mo/yr
|
$7.56 |
| Natural Gas | $300,405 | 36,562 |
MMBtu
|
$8.22 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $32,093 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $4,413 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2515: Use optimum thickness insulation | $12,188 | $16,273 | - | - | - |
$12,188
-
MMBtu
|
|
| 02 | 2.2515: Use optimum thickness insulation | $8,974 | $7,000 | - | - | - |
$8,974
-
MMBtu
|
|
| 03 | 2.3212: Optimize plant power factor | $3,293 | $3,800 | - | - | $3,293 | - | |
| 04 | 2.2515: Use optimum thickness insulation | $2,885 | $641 | - | - | - |
$2,885
-
MMBtu
|
|
| 05 | 2.2113: Repair or replace steam traps | $1,428 | $600 | - | - | - |
$1,428
-
MMBtu
|
|
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $773 | $200 |
$532
6,910
kWh
|
$241
-
kW-mo/yr
|
- | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $405 | - |
$405
5,254
kWh
|
- | - | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $340 | - |
$108
1,397
kWh
|
$232
-
kW-mo/yr
|
- | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $221 | - |
$156
2,029
kWh
|
$65
-
kW-mo/yr
|
- | - | |
| 10 | 2.7124: Make a practice of turning off lights when not needed | $1,232 | - |
$1,232
16,000
kWh
|
- | - | - | |
| 11 | 2.7135: Install occupancy sensors | $354 | - |
$354
4,594
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $32,093 | $28,514 |
$2,787
36,184
kWh
|
$538
-
kW-mo/yr
|
$3,293 |
$25,475
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $4,413 | $800 |
$2,679
34,787
kWh
|
$306
-
kW-mo/yr
|
- |
$1,428
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs