ITAC Assessment: LE0183
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ITAC Assessment: LE0183
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Assessment Year 2004
Principal Product Nylon Resin and Powder
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range less than $500
k
# of Employees 132
Plant Area 172,000
ft2
Annual Production 20,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $570,267 13,683,092
kWh
Electricity Demand $253,414 26,536
kW-mo/yr
Natural Gas $751,849 144,512
MMBtu
Other Gas $275,076 114,217
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $129,934 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $49,237

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4131: Size electric motors for peak operating efficiency $54,350 $390,000 n/a $41,203
1,004,957
kWh
$13,147
-
kW-mo/yr
-
02 2.2113: Repair or replace steam traps $49,237 $10,000 - - $49,237
-
MMBtu
03 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $12,090 $7,000 $12,090
294,889
kWh
- -
04 2.2136: Install / repair insulation on steam lines $5,113 $2,497 - - $5,113
-
MMBtu
05 2.1233: Analyze flue gas for proper air/fuel ratio $3,591 $750 - - $3,591
-
MMBtu
06 2.4221: Install compressor air intakes in coolest locations $3,467 $500 $2,640
64,389
kWh
$827
-
kW-mo/yr
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $2,086 $21,041 $1,083
19,346
kWh
$1,003
-
kW-mo/yr
-
TOTAL RECOMMENDED $129,934 $431,788 $57,016
1,383,581
kWh
$14,977
-
kW-mo/yr
$57,941
-
MMBtu
TOTAL IMPLEMENTED $49,237 $10,000 - - $49,237
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs