ITAC Assessment: LE0178
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ITAC Assessment: LE0178
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Assessment Year 2003
Principal Product Silicone Rubber / PTFE Laminates
NAICS 315990: Apparel Accessories and Other Apparel Manufacturing
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 135,000
ft2
Annual Production 25,000,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Delaware

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $274,137 8,233,665
kWh
Electricity Demand $255,683 24,368
kW-mo/yr
Natural Gas $255,683 37,876
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $61,432 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings One-time Revenue or Avoided Cost Savings
01 2.7447: Install vinyl strip / high speed / air curtain doors $15,185 $6,000 - - - $15,185
-
MMBtu
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $12,795 $75,903 $5,577
169,004
kWh
$2,730
-
kW-mo/yr
- - - $4,488
03 2.1233: Analyze flue gas for proper air/fuel ratio $7,543 $750 - - - $7,543
-
MMBtu
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,515 $300 $4,042
122,485
kWh
$2,473
-
kW-mo/yr
- - - -
05 2.2511: Insulate bare equipment $5,757 $720 $5,757
174,455
kWh
- - - - -
06 3.5316: Contract a wood pallet recycling company $4,940 - - - - - $4,940
-
lb
-
07 2.3131: Reschedule plant operations or reduce load to avoid peaks $3,837 $2,500 - $3,837
-
kW-mo/yr
- - - -
08 2.3212: Optimize plant power factor $1,521 $6,250 - - $1,521 - - -
09 2.3132: Recharge batteries on during off-peak demand periods $1,371 - - $1,371
-
kW-mo/yr
- - - -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $761 - $430
13,021
kWh
$331
-
kW-mo/yr
- - - -
11 2.4231: Reduce the pressure of compressed air to the minimum required $702 - $702
21,285
kWh
- - - - -
12 2.7124: Make a practice of turning off lights when not needed $505 - $505
15,306
kWh
- - - - -
TOTAL RECOMMENDED $61,432 $92,423 $17,013
515,556
kWh
$10,742
-
kW-mo/yr
$1,521 $22,728
-
MMBtu
$4,940
-
lb
$4,488
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs