ITAC Assessment: LE0155
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ITAC Assessment: LE0155
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Assessment Year 2003
Principal Product Plactic Bags and Films
NAICS 326113: Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081: Unsupported Plastics Film and Sheet
Sales Range $5
M
to 10
M
# of Employees 40
Plant Area 47,000
ft2
Annual Production 7,200,000
lb
Production Hrs. Annual 6,120
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $221,999 2,318,613
kWh
Electricity Demand $54,882 6,045
kW-mo/yr
Natural Gas $31,900 3,650
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $24,575 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,050

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4221: Install compressor air intakes in coolest locations $947 - $716
10,279
kWh
$231
-
kW-mo/yr
- -
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $3,269 $2,500 - $3,269
-
kW-mo/yr
- -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $7,520 - $6,014
86,288
kWh
$1,506
-
kW-mo/yr
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $3,873 - $3,873
55,564
kWh
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,288 $300 $1,823
26,161
kWh
$465
-
kW-mo/yr
- -
06 2.2511: Insulate bare equipment $588 $925 $470
6,736
kWh
$118
-
kW-mo/yr
- -
07 2.1233: Analyze flue gas for proper air/fuel ratio $795 $500 - - - $795
-
MMBtu
08 2.8123: Pay utility bills on time $4,771 - - - $4,771 -
09 2.7124: Make a practice of turning off lights when not needed $273 - $273
3,917
kWh
- - -
10 2.4314: Use synthetic lubricant $251 $200 $205
2,934
kWh
$46
-
kW-mo/yr
- -
TOTAL RECOMMENDED $24,575 $4,425 $13,374
191,879
kWh
$5,635
-
kW-mo/yr
$4,771 $795
-
MMBtu
TOTAL IMPLEMENTED $16,050 $500 $9,031
129,579
kWh
$2,248
-
kW-mo/yr
$4,771 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs