ITAC Assessment: LE0147
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ITAC Assessment: LE0147
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Assessment Year 2002
Principal Product Precision Cylindrical Grinders
NAICS
n/a
SIC 3541: Machine Tools, Metal Cutting Types
Sales Range $100
M
to 500
M
# of Employees 300
Plant Area
n/a
Annual Production 100
pieces
Production Hrs. Annual 2,040
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $513,532 10,687,691
kWh
Electricity Demand $268,576 28,917
kW-mo/yr
Natural Gas $76,165 48,715
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $70,303 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,084

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,429 $900 $7,107
310,270
kWh
$4,322
-
kW-mo/yr
- -
02 2.2113: Repair or replace steam traps $6,177 $4,200 - - - $6,177
-
MMBtu
03 2.8112: Combine utility meters $30,000 $1,000 - - $30,000 -
04 2.1233: Analyze flue gas for proper air/fuel ratio $1,478 $750 - - - $1,478
-
MMBtu
05 2.2414: Use waste heat from hot flue gases to preheat $2,219 $13,000 - - - $2,219
-
MMBtu
06 2.4226: Use / purchase optimum sized compressor $19,000 $38,000 $19,000
829,694
kWh
- - -
TOTAL RECOMMENDED $70,303 $57,850 $26,107
1,139,964
kWh
$4,322
-
kW-mo/yr
$30,000 $9,874
-
MMBtu
TOTAL IMPLEMENTED $19,084 $5,850 $7,107
310,270
kWh
$4,322
-
kW-mo/yr
- $7,655
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs