ITAC Assessment: LE0142
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ITAC Assessment: LE0142
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Assessment Year 2002
Principal Product Corrugated Container
NAICS
n/a
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $50
M
to 100
M
# of Employees 214
Plant Area 291,350
ft2
Annual Production 1,240,000
thousand feet
Production Hrs. Annual 6,240
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $691,285 8,619,000
kWh
Electricity Demand $121,151 17,738
kW-mo/yr
Natural Gas $482,020 96,208
MMBtu
Fuel Oil #2 $126,936 20,564
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $74,950 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $20,649

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4112: Install soft-start to eliminate nuisance trips $20,390 $42,000 - $20,390
-
kW-mo/yr
-
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $18,173 $10,000 - $18,173
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,631 $1,500 $3,502
53,066
kWh
$129
-
kW-mo/yr
-
04 2.4221: Install compressor air intakes in coolest locations $3,077 $1,920 $2,270
34,396
kWh
$807
-
kW-mo/yr
-
05 2.1233: Analyze flue gas for proper air/fuel ratio $12,299 $750 - - $12,299
-
MMBtu
06 2.2414: Use waste heat from hot flue gases to preheat $8,033 $16,000 - - $8,033
-
MMBtu
07 2.4314: Use synthetic lubricant $4,719 $400 $3,803
57,619
kWh
$916
-
kW-mo/yr
-
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,628 - $3,415
51,746
kWh
$1,213
-
kW-mo/yr
-
TOTAL RECOMMENDED $74,950 $72,570 $12,990
196,827
kWh
$41,628
-
kW-mo/yr
$20,332
-
MMBtu
TOTAL IMPLEMENTED $20,649 $2,650 $7,305
110,685
kWh
$1,045
-
kW-mo/yr
$12,299
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs