ITAC Assessment: DL0054
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ITAC Assessment: DL0054
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Assessment Year 2010
Principal Product Bathroom Fixtures
NAICS 337110: Wood Kitchen Cabinet and Countertop Manufacturing
SIC 2514: Metal Household Furniture
Sales Range $100
M
to 500
M
# of Employees 430
Plant Area 437,138
ft2
Annual Production 9,560,000
pieces
Production Hrs. Annual 5,840
hrs
Location (State) Delaware

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,163,640 10,094,400
kWh
Natural Gas $194,140 25,488
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $160,400 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,070

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.3132: Recharge batteries on during off-peak demand periods $15,225 $50 - $15,225
-
kW-mo/yr
-
02 2.2511: Insulate bare equipment $14,240 $2,378 $14,240
123,832
kWh
- -
03 2.2211: Use optimum temperature $20,574 $1 - - $20,574
-
MMBtu
04 2.6218: Turn off equipment when not in use $9,200 $1,000 $9,200
167,000
kWh
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $14,300 $8,000 $14,300
124,000
kWh
- -
06 2.2443: Re-use or recycle hot or cold process exhaust air $11,071 $19,300 - - $11,071
-
MMBtu
07 2.6218: Turn off equipment when not in use $2,920 $50 $2,920
53,100
kWh
- -
08 2.4322: Use or replace with energy efficient substitutes $2,100 $3,600 $2,100
18,000
kWh
- -
09 2.2437: Recover waste heat from equipment $7,800 $3,100 - - $7,800
-
MMBtu
10 2.7232: Replace existing hvac unit with high efficiency model $3,620 $2,400 $3,620
31,500
kWh
- -
11 2.4224: Upgrade controls on compressors $25,600 $45,000 $25,600
222,000
kWh
- -
12 2.4239: Eliminate or reduce compressed air usage $13,100 $8,000 $13,100
114,000
kWh
- -
13 2.4221: Install compressor air intakes in coolest locations $6,000 $2,500 $6,000
52,000
kWh
- -
14 2.6218: Turn off equipment when not in use $3,800 $100 $3,800
69,000
kWh
- -
15 2.7243: Improve air circulation with destratification fans / other methods $9,900 $36,600 - - $9,900
-
MMBtu
16 2.4226: Use / purchase optimum sized compressor $950 $900 $950
17,300
kWh
- -
TOTAL RECOMMENDED $160,400 $132,979 $95,830
991,732
kWh
$15,225
-
kW-mo/yr
$49,345
-
MMBtu
TOTAL IMPLEMENTED $24,070 $12,650 $24,070
281,400
kWh
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs