ITAC Assessment: LE0141
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ITAC Assessment: LE0141
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Assessment Year 2002
Principal Product Automotive/Truck Leaf Springs
NAICS
n/a
SIC 3493: Steel Springs, Except Wire
Sales Range $50
M
to 100
M
# of Employees 244
Plant Area 97,000
ft2
Annual Production 9,000
pieces
Production Hrs. Annual 6,120
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $146,672 2,118,600
kWh
Electricity Demand $57,439 5,606
kW-mo/yr
Natural Gas $396,900 71,076
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $61,264 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,162

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4221: Install compressor air intakes in coolest locations $1,396 $1,000 $872
20,714
kWh
$524
-
kW-mo/yr
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $2,018 - $2,018
47,938
kWh
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,005 $100 $4,005
95,131
kWh
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $5,139 $882 $3,478
82,620
kWh
$1,661
-
kW-mo/yr
-
05 2.7243: Improve air circulation with destratification fans / other methods $2,495 $7,000 - - $2,495
-
MMBtu
06 2.3131: Reschedule plant operations or reduce load to avoid peaks $9,311 $2,000 - $9,311
-
kW-mo/yr
-
07 2.2426: Use waste heat from flue gases to heat space conditioning air $36,900 $30,000 - - $36,900
-
MMBtu
TOTAL RECOMMENDED $61,264 $40,982 $10,373
246,403
kWh
$11,496
-
kW-mo/yr
$39,395
-
MMBtu
TOTAL IMPLEMENTED $11,162 $982 $9,501
225,689
kWh
$1,661
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs