ITAC Assessment: LE0127
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ITAC Assessment: LE0127
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Assessment Year 2002
Principal Product Aluminum Serveware
NAICS
n/a
SIC 3363: Aluminum Die-Castings
Sales Range $10
M
to 50
M
# of Employees 178
Plant Area 46,500
ft2
Annual Production 1,000,000
pieces
Production Hrs. Annual 4,000
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Demand $336,029 5,493,000
kW-mo/yr
Natural Gas $171,309 23,066
MMBtu
LPG $22,891 5,652
MMBtu
Fuel Oil #1 $1,572 400
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $45,322 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,697

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Fuel Oil #1 Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $7,712 $500 - - $7,712
-
MMBtu
- -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,304 - $2,696
49,928
kWh
$608
-
kW-mo/yr
- - -
03 2.4312: Improve lubrication practices $1,271 $200 $1,098
20,327
kWh
$173
-
kW-mo/yr
- - -
04 2.4221: Install compressor air intakes in coolest locations $678 $1,000 $553
10,239
kWh
$125
-
kW-mo/yr
- - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $5,175 - $5,175
95,839
kWh
- - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,413 $100 $2,413
44,689
kWh
- - - -
07 2.2611: Moderate cooling tower outlet temperature $5,791 $6,500 - - $5,791
-
MMBtu
- -
08 2.3131: Reschedule plant operations or reduce load to avoid peaks $5,725 $2,500 - $5,725
-
kW-mo/yr
- - -
09 3.4111: Use closed cycle process to minimize waste water production $11,681 $3,750 - - - $11,681
-
MMBtu
-
10 3.5217: Reuse / recycle/ sell paper products $1,572 - - - - - $1,572
-
MMBtu
TOTAL RECOMMENDED $45,322 $14,550 $11,935
221,022
kWh
$6,631
-
kW-mo/yr
$13,503
-
MMBtu
$11,681
-
MMBtu
$1,572
-
MMBtu
TOTAL IMPLEMENTED $11,697 $600 $2,413
44,689
kWh
- $7,712
-
MMBtu
- $1,572
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings Fuel Oil #1 Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs