ITAC Assessment: KU0538
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ITAC Assessment: KU0538
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Assessment Year 2000
Principal Product plastic automotive care products
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 500
Plant Area 152,000
ft2
Annual Production 320,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $225,027 6,806,858
kWh
Electricity Demand $72,705 17,161
kW-mo/yr
Natural Gas $4,388 781
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $98,080 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,510

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Product Savings
01 2.3212: Optimize plant power factor $8,050 $6,500 - $8,050
-
kW-mo/yr
- - -
02 2.6212: Turn off equipment during breaks, reduce operating time $1,820 $4,500 $1,550
52,462
kWh
$270
-
kW-mo/yr
- - -
03 2.7111: Reduce illumination to minimum necessary levels $1,510 $600 $1,120
37,808
kWh
$390
-
kW-mo/yr
- - -
04 3.5315: Lease / purchase baler; sell cardboard to recycler $7,970 $8,500 - - $7,970
-
lb
- -
05 4.446: Automate finishing process $66,300 $14,000 - - - $66,300 -
06 4.625: Develop standard operating procedures $12,430 $8,200 - - - $6,580 $5,850
TOTAL RECOMMENDED $98,080 $42,300 $2,670
90,270
kWh
$8,710
-
kW-mo/yr
$7,970
-
lb
$72,880 $5,850
TOTAL IMPLEMENTED $1,510 $600 $1,120
37,808
kWh
$390
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs