| Assessment Year | 1999 |
|---|---|
| Principal Product | pressure vessels |
| NAICS |
n/a
|
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 175 |
| Plant Area |
150,000
ft2
|
| Annual Production | 5,000,000
lb
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $141,016 | 2,193,435 |
kWh
|
$0.064 |
| Electricity Demand | $41,503 | 8,401 |
kW-mo/yr
|
$4.94 |
| Natural Gas | $166,548 | 49,285 |
MMBtu
|
$3.38 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $51,650 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $18,680 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $11,410 | $17,000 | - | - |
$11,410
-
MMBtu
|
- | - | - | - | - | |
| 02 | 2.4226: Use / purchase optimum sized compressor | $8,040 | $20,000 |
$2,390
54,220
kWh
|
$5,650
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 03 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $7,060 | $12,170 |
$7,170
162,075
kWh
|
$2,120
-
kW-mo/yr
|
$(-2,230.0)
-
MMBtu
|
- | - | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $700 | $450 |
$460
10,258
kWh
|
$240
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $260 | $360 |
$60
1,465
kWh
|
$40
-
kW-mo/yr
|
- | - | - | - | $160 | - | |
| 06 | 3.4111: Use closed cycle process to minimize waste water production | $9,410 | $14,000 |
$(-1,770.0)
(-39,859)
kWh
|
$(-1,510.0)
-
kW-mo/yr
|
- |
$12,690
-
Tgal
|
- | - | - | - | |
| 07 | 3.1191: Change procedures / equipment / operating conditions | $12,150 | $11,640 | - | - | - | - | - |
$33,750
-
lb
|
- | $(-21,600.0) | |
| 08 | 3.8143: Recycle cleaning solvent and reuse | $2,620 | $800 | - | - | - | - |
$210
-
gal
|
- | - | $2,410 | |
| TOTAL RECOMMENDED | $51,650 | $76,420 |
$8,310
188,159
kWh
|
$6,540
-
kW-mo/yr
|
$9,180
-
MMBtu
|
$12,690
-
Tgal
|
$210
-
gal
|
$33,750
-
lb
|
$160 | $(-19,190.0) | ||
| TOTAL IMPLEMENTED | $18,680 | $33,780 |
$10,080
228,018
kWh
|
$8,050
-
kW-mo/yr
|
$(-2,230.0)
-
MMBtu
|
- |
$210
-
gal
|
- | $160 | $2,410 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs