ITAC Assessment: KU0523
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ITAC Assessment: KU0523
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Assessment Year 1999
Principal Product structural steel
NAICS
n/a
SIC 3441: Fabricated Structural Metal
Sales Range $5
M
to 10
M
# of Employees 95
Plant Area 290,000
ft2
Annual Production 15,000
ton
Production Hrs. Annual 3,120
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $73,437 1,912,368
kWh
Electricity Demand $37,563 11,582
kW-mo/yr
Natural Gas $45,208 10,139
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $19,910 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (haz) Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.3212: Optimize plant power factor $7,490 $7,600 - - - $7,490 -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,040 $2,050 $3,000
82,356
kWh
$1,040
-
kW-mo/yr
- - -
03 2.4239: Eliminate or reduce compressed air usage $2,100 $560 $1,260
34,584
kWh
$840
-
kW-mo/yr
- - -
04 2.4314: Use synthetic lubricant $800 $1,530 $480
13,189
kWh
$170
-
kW-mo/yr
- - $150
05 2.4221: Install compressor air intakes in coolest locations $740 $450 $550
15,240
kWh
$190
-
kW-mo/yr
- - -
06 3.8142: Distill contaminated solvents for reuse $4,740 $6,300 $(-130.0)
(-3,810)
kWh
$(-170.0)
-
kW-mo/yr
$1,790
-
gal
- $3,250
TOTAL RECOMMENDED $19,910 $18,490 $5,160
141,559
kWh
$2,070
-
kW-mo/yr
$1,790
-
gal
$7,490 $3,400
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (haz) Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs