| Assessment Year | 1999 |
|---|---|
| Principal Product | structural steel |
| NAICS |
n/a
|
| SIC | 3441: Fabricated Structural Metal |
| Sales Range | $5 M to 10M |
| # of Employees | 95 |
| Plant Area |
290,000
ft2
|
| Annual Production | 15,000
ton
|
| Production Hrs. Annual | 3,120
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $73,437 | 1,912,368 |
kWh
|
$0.038 |
| Electricity Demand | $37,563 | 11,582 |
kW-mo/yr
|
$3.24 |
| Natural Gas | $45,208 | 10,139 |
MMBtu
|
$4.46 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $19,910 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (haz) Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $7,490 | $7,600 | - | - | - | $7,490 | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,040 | $2,050 |
$3,000
82,356
kWh
|
$1,040
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $2,100 | $560 |
$1,260
34,584
kWh
|
$840
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4314: Use synthetic lubricant | $800 | $1,530 |
$480
13,189
kWh
|
$170
-
kW-mo/yr
|
- | - | $150 | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $740 | $450 |
$550
15,240
kWh
|
$190
-
kW-mo/yr
|
- | - | - | |
| 06 | 3.8142: Distill contaminated solvents for reuse | $4,740 | $6,300 |
$(-130.0)
(-3,810)
kWh
|
$(-170.0)
-
kW-mo/yr
|
$1,790
-
gal
|
- | $3,250 | |
| TOTAL RECOMMENDED | $19,910 | $18,490 |
$5,160
141,559
kWh
|
$2,070
-
kW-mo/yr
|
$1,790
-
gal
|
$7,490 | $3,400 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (haz) Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs