ITAC Assessment: KU0519
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ITAC Assessment: KU0519
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Assessment Year 1999
Principal Product PVC pipe
NAICS
n/a
SIC 3084: Plastics Pipe
Sales Range $10
M
to 50
M
# of Employees 68
Plant Area 50,450
ft2
Annual Production 49,100,000
lb
Production Hrs. Annual 8,640
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $227,235 8,656,507
kWh
Electricity Demand $190,693 13,306
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $99,690 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $90,380

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings Primary Raw Material Savings
01 2.2221: Use immersion heating in tanks, melting pots, etc $8,170 $11,490 $5,200
196,659
kWh
$2,970
-
kW-mo/yr
- - -
02 2.4221: Install compressor air intakes in coolest locations $2,440 $860 $1,550
58,617
kWh
$890
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,840 $350 $1,170
44,549
kWh
$670
-
kW-mo/yr
- - -
04 2.2511: Insulate bare equipment $1,140 $680 $640
24,326
kWh
$500
-
kW-mo/yr
- - -
05 3.5315: Lease / purchase baler; sell cardboard to recycler $1,490 $5,000 - - - $1,490
-
lb
-
06 3.4154: Eliminate leaks in water lines and valves $270 $160 - - $270
-
Tgal
- -
07 4.131: Modify process to reduce material use/cost $84,340 $24,800 - - - $3,340
-
lb
$81,000
TOTAL RECOMMENDED $99,690 $43,340 $8,560
324,151
kWh
$5,030
-
kW-mo/yr
$270
-
Tgal
$4,830
-
lb
$81,000
TOTAL IMPLEMENTED $90,380 $31,170 $2,720
103,166
kWh
$1,560
-
kW-mo/yr
$270
-
Tgal
$4,830
-
lb
$81,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs