| Assessment Year | 1999 |
|---|---|
| Principal Product | wheat flour |
| NAICS |
n/a
|
| SIC | 2041: Flour and Other Grain Mill Products |
| Sales Range | $10 M to 50M |
| # of Employees | 65 |
| Plant Area |
37,000
ft2
|
| Annual Production | 270,000,000
lb
|
| Production Hrs. Annual | 7,050
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $341,883 | 10,463,951 |
kWh
|
$0.033 |
| Electricity Demand | $96,873 | 19,922 |
kW-mo/yr
|
$4.86 |
| Natural Gas | $15,111 | 4,948 |
MMBtu
|
$3.05 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,424,720 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $85,850 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $17,580 | $24,400 | - | - | $17,580 | - | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $13,520 | $8,930 |
$2,250
77,374
kWh
|
$690
-
kW-mo/yr
|
- | - | $10,580 | - | - | |
| 03 | 2.4322: Use or replace with energy efficient substitutes | $8,490 | $18,930 |
$6,540
224,502
kWh
|
$1,950
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,770 | $670 |
$2,900
99,648
kWh
|
$870
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $1,220 | $870 |
$940
32,239
kWh
|
$280
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $7,990 | $5,000 | - | - | - |
$7,990
-
lb
|
- | - | - | |
| 07 | 4.112: Replace old machine with new automatic multi-station tool | $1,322,390 | $2,171,500 |
$15,080
518,171
kWh
|
- | - | - | $321,350 | $870,460 | $115,500 | |
| 08 | 4.131: Modify process to reduce material use/cost | $49,760 | $35,000 | - | - | - | - | - | $49,760 | - | |
| TOTAL RECOMMENDED | $1,424,720 | $2,265,300 |
$27,710
951,934
kWh
|
$3,790
-
kW-mo/yr
|
$17,580 |
$7,990
-
lb
|
$331,930 | $920,220 | $115,500 | ||
| TOTAL IMPLEMENTED | $85,850 | $69,870 |
$6,090
209,261
kWh
|
$1,840
-
kW-mo/yr
|
$17,580 | - | $10,580 | $49,760 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs