| Assessment Year | 1999 |
|---|---|
| Principal Product | vacuum-thermoformed plastic parts |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 100 |
| Plant Area |
121,400
ft2
|
| Annual Production | 2,370,000
lb
|
| Production Hrs. Annual | 4,754
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $190,201 | 2,782,532 |
kWh
|
$0.068 |
| Natural Gas | $7,956 | 1,480 |
MMBtu
|
$5.38 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $207,750 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $199,090 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4322: Use or replace with energy efficient substitutes | $166,610 | $85,440 |
$24,860
392,145
kWh
|
- | - | $141,750 | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,800 | $700 |
$3,800
59,789
kWh
|
- | - | - | |
| 03 | 2.2511: Insulate bare equipment | $3,080 | $4,830 |
$3,080
48,359
kWh
|
- | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,450 | $1,810 |
$1,330
21,102
kWh
|
- | $120 | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $950 | $1,000 |
$950
14,947
kWh
|
- | - | - | |
| 06 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $1,250 | $1,000 | - |
$1,250
-
lb
|
- | - | |
| 07 | 4.112: Replace old machine with new automatic multi-station tool | $23,400 | $61,400 | - | - | $23,400 | - | |
| 08 | 4.423: Move product using mechanical means | $7,210 | $2,360 | - | - | $7,210 | - | |
| TOTAL RECOMMENDED | $207,750 | $158,540 |
$34,020
536,342
kWh
|
$1,250
-
lb
|
$30,730 | $141,750 | ||
| TOTAL IMPLEMENTED | $199,090 | $154,370 |
$32,690
515,240
kWh
|
$1,250
-
lb
|
$23,400 | $141,750 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs