ITAC Assessment: KU0510
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ITAC Assessment: KU0510
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Assessment Year 1998
Principal Product water pumps
NAICS
n/a
SIC 3561: Pumps and Pumping Equipment
Sales Range $5
M
to 10
M
# of Employees 59
Plant Area 300,000
ft2
Annual Production 10,850
pieces
Production Hrs. Annual 2,125
hrs
Location (State) Nebraska

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $20,576 970,985
kWh
Electricity Demand $32,402 3,458
kW-mo/yr
Natural Gas $69,938 15,730
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $32,070 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,820

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.8121: Apply for tax-free status for energy purchases $6,740 $200 - - - - - $6,740
02 2.7142: Utilize higher efficiency lamps and/or ballasts $3,400 $4,710 $710
33,411
kWh
$1,770
-
kW-mo/yr
- - $920 -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,670 $900 $480
22,567
kWh
$1,190
-
kW-mo/yr
- - - -
04 2.1233: Analyze flue gas for proper air/fuel ratio $350 $1,000 - - $350
-
MMBtu
- - -
05 2.4221: Install compressor air intakes in coolest locations $310 $400 $90
4,103
kWh
$220
-
kW-mo/yr
- - - -
06 3.2124: Convert to air assisted / airless paint guns $14,350 $8,630 - - - - - $14,350
07 3.5146: Utilize a central coolant system for cleaning and reuse of metal working fluid $3,900 $11,720 - - - $670
-
gal
- $3,230
08 4.513: Re-arrange equipment layout to reduce labor costs $1,350 $2,310 - - - - $1,350 -
TOTAL RECOMMENDED $32,070 $29,870 $1,280
60,081
kWh
$3,180
-
kW-mo/yr
$350
-
MMBtu
$670
-
gal
$2,270 $24,320
TOTAL IMPLEMENTED $13,820 $9,520 $1,280
60,081
kWh
$3,180
-
kW-mo/yr
$350
-
MMBtu
- $2,270 $6,740
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs