ITAC Assessment: KU0509
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ITAC Assessment: KU0509
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Assessment Year 1998
Principal Product extrusion machinery
NAICS
n/a
SIC 3559: Special Industry Machinery, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 135
Plant Area 60,500
ft2
Annual Production 65
pieces
Production Hrs. Annual 4,225
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $49,768 1,629,543
kWh
Electricity Demand $26,188 6,600
kW-mo/yr
Natural Gas $27,818 5,044
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $25,780 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,690

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings Primary Raw Material Savings Primary Product Savings
01 2.4226: Use / purchase optimum sized compressor $1,070 - $1,070
38,394
kWh
- - - - - - -
02 2.7111: Reduce illumination to minimum necessary levels $640 $380 $640
23,154
kWh
- - - - - - -
03 2.4221: Install compressor air intakes in coolest locations $430 $190 $300
10,551
kWh
$130
-
kW-mo/yr
- - - - - -
04 2.2437: Recover waste heat from equipment $400 $530 - - $400
-
MMBtu
- - - - -
05 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $330 $380 $120
4,396
kWh
$210
-
kW-mo/yr
- - - - - -
06 3.5248: Separate and recycle scrap metal to foundry or for sale $2,630 $1,170 - - - - $2,630
-
lb
- - -
07 3.8132: Use less toxic and volatile solvent substitutes $2,330 $4,200 - - - $3,500
-
gal
- - $(-1,170.0) -
08 4.131: Modify process to reduce material use/cost $10,600 $13,800 - - - - - - - $10,600
09 3.6192: Use a less expensive method of waste removal $7,350 $30 - - - - - $7,350 - -
TOTAL RECOMMENDED $25,780 $20,680 $2,130
76,495
kWh
$340
-
kW-mo/yr
$400
-
MMBtu
$3,500
-
gal
$2,630
-
lb
$7,350 $(-1,170.0) $10,600
TOTAL IMPLEMENTED $11,690 $1,580 $1,710
61,548
kWh
- - - $2,630
-
lb
$7,350 - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Administrative Changes Savings Primary Raw Material Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs