ITAC Assessment: KU0508
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ITAC Assessment: KU0508
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Assessment Year 1998
Principal Product Plastic bottles
NAICS
n/a
SIC 3085: Plastics Bottles
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 73,250
ft2
Annual Production 24,000,000
lb
Production Hrs. Annual 8,712
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $416,583 12,311,841
kWh
Electricity Demand $114,954 22,893
kW-mo/yr
Natural Gas $17,045 2,868
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $287,190 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $216,090

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Increase in Production Savings
01 2.4221: Install compressor air intakes in coolest locations $7,850 $5,030 $6,220
208,089
kWh
$1,630
-
kW-mo/yr
- - - -
02 2.7241: Install outside air damper / economizer on hvac unit $6,900 $7,180 $6,900
230,657
kWh
- - - - -
03 2.7135: Install occupancy sensors $470 $350 $470
15,533
kWh
- - - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $440 $100 $360
12,309
kWh
$80
-
kW-mo/yr
- - - -
05 3.8132: Use less toxic and volatile solvent substitutes $530 $1,500 $(-80.0)
(-2,638)
kWh
$(-30.0)
-
kW-mo/yr
$1,280
-
gal
- $(-640.0) -
06 4.111: Add equipment/ operators to reduce production bottleneck $200,430 $152,790 $28,770
962,192
kWh
$6,300
-
kW-mo/yr
- - - $165,360
07 4.441: Install automatic packing equipment $70,570 $158,000 - - - $70,570 - -
TOTAL RECOMMENDED $287,190 $324,950 $42,640
1,426,142
kWh
$7,980
-
kW-mo/yr
$1,280
-
gal
$70,570 $(-640.0) $165,360
TOTAL IMPLEMENTED $216,090 $165,450 $42,720
1,428,780
kWh
$8,010
-
kW-mo/yr
- - - $165,360
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs