ITAC Assessment: KU0506
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ITAC Assessment: KU0506
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Assessment Year 1998
Principal Product plastic bottle
NAICS
n/a
SIC 3085: Plastics Bottles
Sales Range $10
M
to 50
M
# of Employees 110
Plant Area 268,000
ft2
Annual Production 8,000,000
lb
Production Hrs. Annual 8,712
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $997,685 28,086,167
kWh
Electricity Demand $244,278 48,647
kW-mo/yr
Natural Gas $19,822 3,352
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $272,210 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Increase in Production Savings
01 2.2437: Recover waste heat from equipment $25,360 $25,360 n/a $11,710
391,559
kWh
$510
-
kW-mo/yr
$13,140
-
MMBtu
- - - -
02 2.7241: Install outside air damper / economizer on hvac unit $14,080 $20,250 n/a $14,080
470,985
kWh
- - - - - -
03 2.4133: Use most efficient type of electric motors $11,040 $28,400 n/a $9,060
302,755
kWh
$1,980
-
kW-mo/yr
- - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $9,380 $1,720 n/a $6,090
203,693
kWh
$1,350
-
kW-mo/yr
- - $1,940 - -
05 2.4221: Install compressor air intakes in coolest locations $7,070 $1,610 n/a $5,800
194,021
kWh
$1,270
-
kW-mo/yr
- - - - -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $770 $870 n/a $630
21,102
kWh
$140
-
kW-mo/yr
- - - - -
07 2.7135: Install occupancy sensors $750 $800 n/a $750
25,205
kWh
- - - - - -
08 3.1162: Use less wasteful packaging $23,110 $53,920 n/a - - - $23,110
-
lb
- - -
09 3.5212: Regrind, reuse, or sell scrap plastic parts $410 - n/a - - - $470
-
lb
$(-60.0) - -
10 4.111: Add equipment/ operators to reduce production bottleneck $146,640 $136,500 n/a - - - - - - $146,640
11 4.131: Modify process to reduce material use/cost $33,600 $500 n/a - - - - - $33,600 -
TOTAL RECOMMENDED $272,210 $269,930 $48,120
1,609,320
kWh
$5,250
-
kW-mo/yr
$13,140
-
MMBtu
$23,580
-
lb
$1,880 $33,600 $146,640
TOTAL IMPLEMENTED - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs