ITAC Assessment: KU0505
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ITAC Assessment: KU0505
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Assessment Year 1998
Principal Product food spice
NAICS
n/a
SIC 2099: Food Preparations, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 189
Plant Area 225,314
ft2
Annual Production 13,000,000
lb
Production Hrs. Annual 4,000
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $115,719 2,053,927
kWh
Electricity Demand $27,658 4,426
kW-mo/yr
Natural Gas $46,411 8,178
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $299,430 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $109,430

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,140 $9,600 $2,960
52,755
kWh
$840
-
kW-mo/yr
$340 - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $1,350 $20 $1,010
17,878
kWh
$340
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $970 $400 $730
12,896
kWh
$240
-
kW-mo/yr
- - -
04 2.4221: Install compressor air intakes in coolest locations $720 $340 $540
9,672
kWh
$180
-
kW-mo/yr
- - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $510 $260 $410
7,327
kWh
$100
-
kW-mo/yr
- - -
06 3.1191: Change procedures / equipment / operating conditions $800 - - - - - $800
07 4.211: Consider use / purchase of bulk materials where possible $190,000 $333,750 - - - - $190,000
08 4.131: Modify process to reduce material use/cost $75,000 $193,000 - - $75,000 - -
09 4.513: Re-arrange equipment layout to reduce labor costs $25,940 $2,560 - - $25,000 $40 $900
TOTAL RECOMMENDED $299,430 $539,930 $5,650
100,528
kWh
$1,700
-
kW-mo/yr
$100,340 $40 $191,700
TOTAL IMPLEMENTED $109,430 $206,180 $5,650
100,528
kWh
$1,700
-
kW-mo/yr
$100,340 $40 $1,700
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs