| Assessment Year | 1998 |
|---|---|
| Principal Product | plumbing pipe |
| NAICS |
n/a
|
| SIC | 3084: Plastics Pipe |
| Sales Range | $10 M to 50M |
| # of Employees | 165 |
| Plant Area |
141,550
ft2
|
| Annual Production | 7,000,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $89,903 | 3,184,349 |
kWh
|
$0.028 |
| Electricity Demand | $26,928 | 6,444 |
kW-mo/yr
|
$4.18 |
| Natural Gas | $42,070 | 8,494 |
MMBtu
|
$4.95 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $53,440 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $49,320 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $24,460 | $29,380 | - | - | $24,460 | - | - | - | - | |
| 02 | 2.4239: Eliminate or reduce compressed air usage | $4,580 | $2,350 |
$3,730
133,939
kWh
|
$850
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.2136: Install / repair insulation on steam lines | $2,650 | $7,560 | - | - | - |
$2,650
-
MMBtu
|
- | - | - | |
| 04 | 2.2121: Increase amount of condensate returned | $1,710 | $1,690 | - | - | - |
$890
-
MMBtu
|
$820
-
Tgal
|
- | - | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $1,600 | $3,800 | - | - | - |
$1,600
-
MMBtu
|
- | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,110 | $1,750 |
$230
8,206
kWh
|
$50
-
kW-mo/yr
|
- | - | - | - | $830 | |
| 07 | 2.2135: Repair and eliminate steam leaks | $1,030 | $120 | - | - | - |
$1,030
-
MMBtu
|
- | - | - | |
| 08 | 2.6218: Turn off equipment when not in use | $890 | - | - |
$110
-
kW-mo/yr
|
- |
$780
-
MMBtu
|
- | - | - | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $820 | $1,000 | - | - | - |
$820
-
MMBtu
|
- | - | - | |
| 10 | 2.7135: Install occupancy sensors | $790 | $1,100 |
$790
28,429
kWh
|
- | - | - | - | - | - | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $760 | $310 |
$620
22,274
kWh
|
$140
-
kW-mo/yr
|
- | - | - | - | - | |
| 12 | 3.8132: Use less toxic and volatile solvent substitutes | $810 | $1,050 | - | - | - | - | - |
$980
-
gal
|
$(-170.0) | |
| 13 | 4.652: Replace existing equipment with more suitable substitutes | $12,230 | $41,100 | - | - | - | - | - | - | $12,230 | |
| TOTAL RECOMMENDED | $53,440 | $91,210 |
$5,370
192,848
kWh
|
$1,150
-
kW-mo/yr
|
$24,460 |
$7,770
-
MMBtu
|
$820
-
Tgal
|
$980
-
gal
|
$12,890 | ||
| TOTAL IMPLEMENTED | $49,320 | $84,670 |
$5,370
192,848
kWh
|
$1,150
-
kW-mo/yr
|
$24,460 |
$5,280
-
MMBtu
|
- | - | $13,060 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs