ITAC Assessment: KU0502
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ITAC Assessment: KU0502
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Assessment Year 1998
Principal Product Custom thermoplastic parts
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 90
Plant Area 33,200
ft2
Annual Production 40,000,000
pieces
Production Hrs. Annual 8,256
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $72,037 3,186,401
kWh
Electricity Demand $41,975 7,920
kW-mo/yr
Natural Gas $965 163
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $132,830 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $131,990

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Primary Product Savings
01 2.3212: Optimize plant power factor $7,420 $12,600 - $5,980
-
kW-mo/yr
$1,440 - - - - -
02 2.4133: Use most efficient type of electric motors $840 $2,170 $630
27,843
kWh
$210
-
kW-mo/yr
- - - - - -
03 2.4221: Install compressor air intakes in coolest locations $280 $330 $210
9,379
kWh
$70
-
kW-mo/yr
- - - - - -
04 2.4314: Use synthetic lubricant $210 $300 $140
6,155
kWh
$50
-
kW-mo/yr
- - - $20 - -
05 3.5315: Lease / purchase baler; sell cardboard to recycler $2,070 $7,680 - - - $2,170
-
lb
- - $(-100.0) -
06 2.8114: Change rate schedules or other changes in utility service $1,380 - - - - - $1,380 - - -
07 4.111: Add equipment/ operators to reduce production bottleneck $83,890 $42,990 $(-9,760.0)
(-431,712)
kWh
$(-13,420.0)
-
kW-mo/yr
- - $107,070 - - -
08 4.431: Train operators for maximum operating efficiency $36,740 $4,590 - - - - - $12,390 - $24,350
TOTAL RECOMMENDED $132,830 $70,660 $(-8,780.0)
(-388,335)
kWh
$(-7,110.0)
-
kW-mo/yr
$1,440 $2,170
-
lb
$108,450 $12,410 $(-100.0) $24,350
TOTAL IMPLEMENTED $131,990 $68,490 $(-9,410.0)
(-416,178)
kWh
$(-7,320.0)
-
kW-mo/yr
$1,440 $2,170
-
lb
$108,450 $12,410 $(-100.0) $24,350
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs