| Assessment Year | 1998 |
|---|---|
| Principal Product | Custom thermoplastic parts |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 90 |
| Plant Area |
33,200
ft2
|
| Annual Production | 40,000,000
pieces
|
| Production Hrs. Annual | 8,256
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $72,037 | 3,186,401 |
kWh
|
$0.023 |
| Electricity Demand | $41,975 | 7,920 |
kW-mo/yr
|
$5.30 |
| Natural Gas | $965 | 163 |
MMBtu
|
$5.92 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $132,830 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $131,990 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $7,420 | $12,600 | - |
$5,980
-
kW-mo/yr
|
$1,440 | - | - | - | - | - | |
| 02 | 2.4133: Use most efficient type of electric motors | $840 | $2,170 |
$630
27,843
kWh
|
$210
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $280 | $330 |
$210
9,379
kWh
|
$70
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 04 | 2.4314: Use synthetic lubricant | $210 | $300 |
$140
6,155
kWh
|
$50
-
kW-mo/yr
|
- | - | - | $20 | - | - | |
| 05 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $2,070 | $7,680 | - | - | - |
$2,170
-
lb
|
- | - | $(-100.0) | - | |
| 06 | 2.8114: Change rate schedules or other changes in utility service | $1,380 | - | - | - | - | - | $1,380 | - | - | - | |
| 07 | 4.111: Add equipment/ operators to reduce production bottleneck | $83,890 | $42,990 |
$(-9,760.0)
(-431,712)
kWh
|
$(-13,420.0)
-
kW-mo/yr
|
- | - | $107,070 | - | - | - | |
| 08 | 4.431: Train operators for maximum operating efficiency | $36,740 | $4,590 | - | - | - | - | - | $12,390 | - | $24,350 | |
| TOTAL RECOMMENDED | $132,830 | $70,660 |
$(-8,780.0)
(-388,335)
kWh
|
$(-7,110.0)
-
kW-mo/yr
|
$1,440 |
$2,170
-
lb
|
$108,450 | $12,410 | $(-100.0) | $24,350 | ||
| TOTAL IMPLEMENTED | $131,990 | $68,490 |
$(-9,410.0)
(-416,178)
kWh
|
$(-7,320.0)
-
kW-mo/yr
|
$1,440 |
$2,170
-
lb
|
$108,450 | $12,410 | $(-100.0) | $24,350 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Solid Waste (non-haz) Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs