| Assessment Year | 1998 |
|---|---|
| Principal Product | high temperature ceramic insulation |
| NAICS |
n/a
|
| SIC | 3299: Nonmetallic Mineral Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 97 |
| Plant Area |
73,000
ft2
|
| Annual Production | 2,000,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $107,343 | 4,226,846 |
kWh
|
$0.025 |
| Electricity Demand | $25,923 | 7,434 |
kW-mo/yr
|
$3.49 |
| Natural Gas | $151,810 | 28,304 |
MMBtu
|
$5.36 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $37,330 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $7,820 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $19,090 | $33,780 |
$(-560.0)
(-21,981)
kWh
|
$(-150.0)
-
kW-mo/yr
|
$19,800
-
MMBtu
|
- | - | |
| 02 | 2.2531: Re-size charging openings or add movable cover or door | $6,130 | $6,880 |
$(-590.0)
(-23,154)
kWh
|
$(-160.0)
-
kW-mo/yr
|
$6,880
-
MMBtu
|
- | - | |
| 03 | 2.1116: Improve combustion control capability | $2,960 | $10,890 |
$(-430.0)
(-16,706)
kWh
|
$(-250.0)
-
kW-mo/yr
|
$3,640
-
MMBtu
|
- | - | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $670 | $440 |
$520
20,516
kWh
|
$150
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4314: Use synthetic lubricant | $560 | $1,760 |
$230
9,086
kWh
|
$50
-
kW-mo/yr
|
- | - | $280 | |
| 06 | 2.3212: Optimize plant power factor | $480 | $1,470 | - |
$480
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $460 | $240 |
$380
14,947
kWh
|
$80
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4133: Use most efficient type of electric motors | $430 | $1,330 |
$340
13,482
kWh
|
$90
-
kW-mo/yr
|
- | - | - | |
| 09 | 3.4111: Use closed cycle process to minimize waste water production | $6,550 | $20,000 |
$(-830.0)
(-32,825)
kWh
|
$(-530.0)
-
kW-mo/yr
|
- |
$7,910
-
Tgal
|
- | |
| TOTAL RECOMMENDED | $37,330 | $76,790 |
$(-940.0)
(-36,635)
kWh
|
$(-240.0)
-
kW-mo/yr
|
$30,320
-
MMBtu
|
$7,910
-
Tgal
|
$280 | ||
| TOTAL IMPLEMENTED | $7,820 | $9,320 |
$540
21,395
kWh
|
$120
-
kW-mo/yr
|
$6,880
-
MMBtu
|
- | $280 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs