| Assessment Year | 1998 |
|---|---|
| Principal Product | Plastic sheet and parts |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 70 |
| Plant Area |
58,000
ft2
|
| Annual Production | 8,340,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $162,884 | 3,007,913 |
kWh
|
$0.054 |
| Electricity Demand | $41,310 | 7,854 |
kW-mo/yr
|
$5.26 |
| Natural Gas | $6,747 | 1,085 |
MMBtu
|
$6.22 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $257,040 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $212,980 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $5,920 | - |
$5,490
101,407
kWh
|
$430
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4133: Use most efficient type of electric motors | $2,400 | $5,230 |
$2,040
37,515
kWh
|
$360
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,290 | $950 |
$1,920
35,463
kWh
|
$370
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.6218: Turn off equipment when not in use | $1,910 | - |
$1,480
27,257
kWh
|
$430
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,050 | $700 | - |
$2,050
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.2511: Insulate bare equipment | $1,750 | $420 | - |
$2,300
-
kW-mo/yr
|
$(-550.0)
-
MMBtu
|
- | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $1,160 | $220 | - |
$1,160
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $5,220 | $8,000 | - | - | - |
$5,860
-
lb
|
$(-640.0) | - | |
| 09 | 3.5311: Recover and reuse waste material | $2,100 | $150 | - | - | - |
$2,100
-
lb
|
- | - | |
| 10 | 4.111: Add equipment/ operators to reduce production bottleneck | $155,520 | $450,000 | - | - | - | - | - | $155,520 | |
| 11 | 4.111: Add equipment/ operators to reduce production bottleneck | $44,060 | $22,950 | - | - | - | - | - | $44,060 | |
| 12 | 4.513: Re-arrange equipment layout to reduce labor costs | $32,660 | $2,260 | - | - | - | - | $32,660 | - | |
| TOTAL RECOMMENDED | $257,040 | $490,880 |
$10,930
201,642
kWh
|
$7,100
-
kW-mo/yr
|
$(-550.0)
-
MMBtu
|
$7,960
-
lb
|
$32,020 | $199,580 | ||
| TOTAL IMPLEMENTED | $212,980 | $467,930 |
$10,930
201,642
kWh
|
$7,100
-
kW-mo/yr
|
$(-550.0)
-
MMBtu
|
$7,960
-
lb
|
$32,020 | $155,520 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs