ITAC Assessment: KU0499
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ITAC Assessment: KU0499
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Assessment Year 1998
Principal Product baking mixes
NAICS
n/a
SIC 2045: Prepared Flour Mixes and Doughs
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 110,000
ft2
Annual Production 87,000,000
lb
Production Hrs. Annual 4,368
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $192,926 9,279,895
kWh
Electricity Demand $60,733 11,627
kW-mo/yr
Natural Gas $33,350 5,549
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $81,840 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Product Savings
01 2.3212: Optimize plant power factor $7,360 $8,900 n/a - - $7,360 - - - -
02 2.2511: Insulate bare equipment $2,180 $1,820 n/a - - - $2,180
-
MMBtu
- - -
03 2.4221: Install compressor air intakes in coolest locations $1,100 $930 n/a $710
34,291
kWh
$390
-
kW-mo/yr
- - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $790 $820 n/a $140
7,034
kWh
$100
-
kW-mo/yr
- - - $550 -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $310 $150 n/a $180
8,792
kWh
$130
-
kW-mo/yr
- - - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $250 $430 n/a $40
2,052
kWh
$10
-
kW-mo/yr
- - - $200 -
07 3.5315: Lease / purchase baler; sell cardboard to recycler $10,490 $8,000 n/a - - - - $11,630
-
lb
$(-1,140.0) -
08 4.122: Develop standard procedures to improve internal yields $59,360 $440 n/a - - - - - - $59,360
TOTAL RECOMMENDED $81,840 $21,490 $1,070
52,169
kWh
$630
-
kW-mo/yr
$7,360 $2,180
-
MMBtu
$11,630
-
lb
$(-390.0) $59,360
TOTAL IMPLEMENTED - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs