ITAC Assessment: KU0496
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ITAC Assessment: KU0496
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Assessment Year 1998
Principal Product rubber hoses and ducts
NAICS
n/a
SIC 3052: Rubber and Plastics Hose and Belting
Sales Range $10
M
to 50
M
# of Employees 115
Plant Area 78,400
ft2
Annual Production 504,995
lb
Production Hrs. Annual 5,300
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $82,223 1,576,202
kWh
Electricity Demand $10,447 6,876
kW-mo/yr
Natural Gas $40,635 8,622
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $33,160 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,160

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Primary Raw Material Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $12,990 $46,170 $18,100
433,470
kWh
$1,860
-
kW-mo/yr
$(-6,970.0)
-
MMBtu
- - -
02 2.2414: Use waste heat from hot flue gases to preheat $3,940 $8,640 - - $3,940
-
MMBtu
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,850 $7,290 $2,990
57,444
kWh
$210
-
kW-mo/yr
- - $(-350.0) -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,770 $600 $2,600
49,824
kWh
$170
-
kW-mo/yr
- - - -
05 2.1233: Analyze flue gas for proper air/fuel ratio $1,760 $1,000 - - $1,220
-
MMBtu
- $540 -
06 2.4133: Use most efficient type of electric motors $1,350 $2,900 $1,270
24,326
kWh
$80
-
kW-mo/yr
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $620 $720 $210
4,103
kWh
$10
-
kW-mo/yr
- - $400 -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $570 $250 $540
10,551
kWh
$30
-
kW-mo/yr
- - - -
09 2.2437: Recover waste heat from equipment $570 $320 - - $570
-
MMBtu
- - -
10 2.4221: Install compressor air intakes in coolest locations $520 $250 $490
9,379
kWh
$30
-
kW-mo/yr
- - - -
11 2.4314: Use synthetic lubricant $430 $610 $370
7,034
kWh
$20
-
kW-mo/yr
- - - $40
12 2.2511: Insulate bare equipment $290 $440 - - $290
-
MMBtu
- - -
13 2.2136: Install / repair insulation on steam lines $240 $390 - - $240
-
MMBtu
- - -
14 3.8122: Use tight-fitting lids on material containers to reduce voc emissions $4,260 $420 - - - $4,260
-
gal
- -
TOTAL RECOMMENDED $33,160 $70,000 $26,570
596,131
kWh
$2,410
-
kW-mo/yr
$(-710.0)
-
MMBtu
$4,260
-
gal
$590 $40
TOTAL IMPLEMENTED $10,160 $13,150 $7,610
146,248
kWh
$500
-
kW-mo/yr
$1,460
-
MMBtu
- $590 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs