| Assessment Year | 1998 |
|---|---|
| Principal Product | flour |
| NAICS |
n/a
|
| SIC | 2041: Flour and Other Grain Mill Products |
| Sales Range | $10 M to 50M |
| # of Employees | 30 |
| Plant Area |
n/a
|
| Annual Production | 133,404,300
lb
|
| Production Hrs. Annual | 6,384
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $103,461 | 4,759,672 |
kWh
|
$0.022 |
| Electricity Demand | $65,004 | 12,939 |
kW-mo/yr
|
$5.02 |
| Natural Gas | $14,076 | 2,583 |
MMBtu
|
$5.45 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $73,360 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $11,540 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4221: Install compressor air intakes in coolest locations | $3,700 | $4,100 |
$2,580
118,992
kWh
|
$1,120
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 02 | 2.7111: Reduce illumination to minimum necessary levels | $3,680 | $390 |
$3,650
168,230
kWh
|
$30
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 03 | 2.4314: Use synthetic lubricant | $3,080 | $2,650 |
$1,920
88,218
kWh
|
$830
-
kW-mo/yr
|
- | - | - | - | - | $330 | - | |
| 04 | 2.3212: Optimize plant power factor | $2,850 | $13,260 | - |
$2,300
-
kW-mo/yr
|
$550 | - | - | - | - | - | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,380 | $1,490 |
$1,660
76,202
kWh
|
$720
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,550 | $490 |
$990
45,721
kWh
|
$560
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $880 | $1,000 | - | - | - |
$880
-
MMBtu
|
- | - | - | - | - | |
| 08 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $6,770 | $7,000 | - | - | - | - | - |
$7,110
-
lb
|
$(-340.0) | - | - | |
| 09 | 3.4155: Meter waste water | $850 | $100 | - | - | - | - |
$850
-
Tgal
|
- | - | - | - | |
| 10 | 4.111: Add equipment/ operators to reduce production bottleneck | $25,200 | $33,030 | - | - | - | - | - | - | - | - | $25,200 | |
| 11 | 4.652: Replace existing equipment with more suitable substitutes | $22,420 | $24,760 |
$5,710
263,189
kWh
|
$2,480
-
kW-mo/yr
|
- | - | - | - | $14,230 | - | - | |
| TOTAL RECOMMENDED | $73,360 | $88,270 |
$16,510
760,552
kWh
|
$8,040
-
kW-mo/yr
|
$550 |
$880
-
MMBtu
|
$850
-
Tgal
|
$7,110
-
lb
|
$13,890 | $330 | $25,200 | ||
| TOTAL IMPLEMENTED | $11,540 | $5,120 |
$8,220
378,371
kWh
|
$2,140
-
kW-mo/yr
|
- | - |
$850
-
Tgal
|
- | - | $330 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs