ITAC Assessment: KU0488
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ITAC Assessment: KU0488
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Assessment Year 1998
Principal Product vehicle safety lighting
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 468
Plant Area 222,500
ft2
Annual Production 30,000,000
pieces
Production Hrs. Annual 4,375
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $183,147 4,289,859
kWh
Electricity Demand $61,866 10,628
kW-mo/yr
Natural Gas $49,819 11,095
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $45,110 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,240

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.4226: Use / purchase optimum sized compressor $8,600 $5,000 $6,250
147,128
kWh
$2,350
-
kW-mo/yr
- - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $6,940 $17,360 $4,990
117,526
kWh
$1,950
-
kW-mo/yr
- - - -
03 2.2437: Recover waste heat from equipment $4,530 $670 - - $4,530
-
MMBtu
- - -
04 2.2136: Install / repair insulation on steam lines $1,660 $1,960 $1,400
32,825
kWh
$260
-
kW-mo/yr
- - - -
05 2.4221: Install compressor air intakes in coolest locations $1,220 $400 $740
17,585
kWh
$480
-
kW-mo/yr
- - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $310 $420 $100
2,345
kWh
$20
-
kW-mo/yr
- - - $190
07 3.5315: Lease / purchase baler; sell cardboard to recycler $16,650 $5,000 - - - - $16,650
-
lb
-
08 3.4111: Use closed cycle process to minimize waste water production $3,220 $120 - - - $3,220
-
Tgal
- -
09 3.5316: Contract a wood pallet recycling company $1,440 - - - - - $1,440
-
lb
-
10 3.4116: Meter recycled water (to reduce sewer charges) $540 $130 - - - $540
-
Tgal
- -
TOTAL RECOMMENDED $45,110 $31,060 $13,480
317,409
kWh
$5,060
-
kW-mo/yr
$4,530
-
MMBtu
$3,760
-
Tgal
$18,090
-
lb
$190
TOTAL IMPLEMENTED $27,240 $25,660 $12,740
299,824
kWh
$4,580
-
kW-mo/yr
$4,530
-
MMBtu
$3,760
-
Tgal
$1,440
-
lb
$190
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs