| Assessment Year | 1997 |
|---|---|
| Principal Product | grain bins |
| NAICS |
n/a
|
| SIC | 3444: Sheet Metal Work |
| Sales Range | $10 M to 50M |
| # of Employees | 140 |
| Plant Area |
396,000
ft2
|
| Annual Production | 2,650
pieces
|
| Production Hrs. Annual | 4,051
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $237,161 | 4,592,614 |
kWh
|
$0.052 |
| Electricity Demand | $64,912 | 16,920 |
kW-mo/yr
|
$3.84 |
| Natural Gas | $177,363 | 42,351 |
MMBtu
|
$4.19 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $279,364 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $93,510 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $10,560 | $2,610 |
$8,650
167,644
kWh
|
$1,910
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,030 | $19,320 |
$3,850
74,736
kWh
|
$1,180
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $3,100 | $320 |
$2,540
49,238
kWh
|
$560
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 04 | 2.4314: Use synthetic lubricant | $2,330 | $3,220 |
$1,590
30,774
kWh
|
$350
-
kW-mo/yr
|
- | - | - | - | - | - | $390 | |
| 05 | 2.7135: Install occupancy sensors | $590 | $450 |
$590
11,430
kWh
|
- | - | - | - | - | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $540 | $780 |
$220
4,396
kWh
|
$20
-
kW-mo/yr
|
- | - | - | - | - | $300 | - | |
| 07 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $59,380 | $1,160 | - | - | - | - |
$18,810
-
gal
|
- | - | - | $40,570 | |
| 08 | 3.8113: Prevent excessive solvent usage (operator training) | $8,940 | $800 | - | - | - | - | - | - |
$2,200
-
lb
|
$370 | $6,370 | |
| 09 | 3.8132: Use less toxic and volatile solvent substitutes | $4,120 | $2,990 |
$(-270.0)
(-5,275)
kWh
|
$(-60.0)
-
kW-mo/yr
|
- | - | - |
$3,170
-
gal
|
- | - | $1,280 | |
| 10 | 4.425: Eliminate/reduce redundant inspections | $165,324 | $188,280 |
$230
4,689
kWh
|
- |
$19,930
-
MMBtu
|
$744
-
Tgal
|
- | - | - | $144,420 | - | |
| 11 | 4.452: Eliminate shift | $19,450 | $16,980 | - | - | - | - | - | - | - | $53,200 | $(-33,750.0) | |
| TOTAL RECOMMENDED | $279,364 | $236,910 |
$17,400
337,632
kWh
|
$3,960
-
kW-mo/yr
|
$19,930
-
MMBtu
|
$744
-
Tgal
|
$18,810
-
gal
|
$3,170
-
gal
|
$2,200
-
lb
|
$198,290 | $14,860 | ||
| TOTAL IMPLEMENTED | $93,510 | $23,740 |
$8,380
162,369
kWh
|
$1,850
-
kW-mo/yr
|
- | - |
$18,810
-
gal
|
$3,170
-
gal
|
- | $53,200 | $8,100 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs