ITAC Assessment: KU0471
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ITAC Assessment: KU0471
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Assessment Year 1996
Principal Product gray and ductile iron castings
NAICS
n/a
SIC 3792: Travel Trailers and Campers
Sales Range $10
M
to 50
M
# of Employees 135
Plant Area
n/a
Annual Production 3,500
ton
Production Hrs. Annual 6,000
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $34,126 961,606
kWh
Electricity Demand $13,306 336
kW-mo/yr
Natural Gas $41,946 10,055
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $52,238 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $38,321

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings
01 3.8314: Purchase high materials in returnable bulk containers $35,724 $13,720 - - - $6,558 $29,166
02 3.2123: Convert to high volume low pressure (hvlp) paint guns $11,084 $1,500 - - - - $11,084
03 2.1133: Adjust burners for efficient operation $1,648 $1,000 - - $1,648
-
MMBtu
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,101 $374 $686
19,637
kWh
$415
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $729 $1,020 $197
5,569
kWh
$26
-
kW-mo/yr
- $506 -
06 2.7135: Install occupancy sensors $658 $800 $421
12,016
kWh
$237
-
kW-mo/yr
- - -
07 2.4221: Install compressor air intakes in coolest locations $527 $446 $327
9,379
kWh
$200
-
kW-mo/yr
- - -
08 2.4314: Use synthetic lubricant $471 $585 $249
7,034
kWh
$151
-
kW-mo/yr
- - $71
09 2.1311: Replace electrically-operated equipment with fossil fuel equipment $296 $1,155 $487
14,068
kWh
$51
-
kW-mo/yr
$(-242.0)
-
MMBtu
- -
TOTAL RECOMMENDED $52,238 $20,600 $2,367
67,703
kWh
$1,080
-
kW-mo/yr
$1,406
-
MMBtu
$7,064 $40,321
TOTAL IMPLEMENTED $38,321 $16,854 $1,619
46,308
kWh
$643
-
kW-mo/yr
$(-242.0)
-
MMBtu
$7,064 $29,237
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs