| Assessment Year | 1996 |
|---|---|
| Principal Product | gray and ductile iron castings |
| NAICS |
n/a
|
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $5 M to 10M |
| # of Employees | 125 |
| Plant Area |
102,000
ft2
|
| Annual Production | 3,500
ton
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $426,247 | 12,315,651 |
kWh
|
$0.035 |
| Electricity Demand | $62,356 | 4,877 |
kW-mo/yr
|
$12.79 |
| Natural Gas | $35,878 | 11,385 |
MMBtu
|
$3.15 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $45,445 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $37,498 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.2124: Convert to air assisted / airless paint guns | $19,601 | $1,200 | - | - | - | - | $19,601 | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $11,110 | $376 |
$10,463
302,462
kWh
|
$647
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $5,246 | $15,818 |
$4,932
142,438
kWh
|
$314
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $4,608 | $583 |
$4,217
121,923
kWh
|
$391
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,808 | $440 |
$1,696
48,945
kWh
|
$112
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7135: Install occupancy sensors | $1,531 | $850 |
$1,432
41,325
kWh
|
$99
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.1133: Adjust burners for efficient operation | $1,026 | $1,000 | - | - |
$1,026
-
MMBtu
|
- | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $515 | $660 |
$127
3,517
kWh
|
$5
-
kW-mo/yr
|
- | $383 | - | |
| TOTAL RECOMMENDED | $45,445 | $20,927 |
$22,867
660,610
kWh
|
$1,568
-
kW-mo/yr
|
$1,026
-
MMBtu
|
$383 | $19,601 | ||
| TOTAL IMPLEMENTED | $37,498 | $19,054 |
$15,522
448,417
kWh
|
$966
-
kW-mo/yr
|
$1,026
-
MMBtu
|
$383 | $19,601 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs