ITAC Assessment: KU0464
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ITAC Assessment: KU0464
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Assessment Year 1996
Principal Product portland cement
NAICS
n/a
SIC 3241: Cement, Hydraulic
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area
n/a
Annual Production 400,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,214,012 51,350,821
kWh
Electricity Demand $1,149,100 79,873
kW-mo/yr
Natural Gas $41,934 7,123
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $900,168 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $899,394

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
01 2.3412: Use waste heat to produce steam to drive a steam turbine-generator $785,416 $3,675,000 $546,100
21,505,862
kWh
$423,066
-
kW-mo/yr
$(-183,750.0)
02 2.4133: Use most efficient type of electric motors $65,015 $163,148 $40,111
1,579,719
kWh
$24,904
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $27,993 $10,657 $15,761
620,750
kWh
$12,232
-
kW-mo/yr
-
04 2.4221: Install compressor air intakes in coolest locations $17,327 $3,877 $9,756
384,232
kWh
$7,571
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $3,643 $9,918 $2,051
80,891
kWh
$1,592
-
kW-mo/yr
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $774 $1,911 $436
17,292
kWh
$338
-
kW-mo/yr
-
TOTAL RECOMMENDED $900,168 $3,864,511 $614,215
24,188,746
kWh
$469,703
-
kW-mo/yr
$(-183,750.0)
TOTAL IMPLEMENTED $899,394 $3,862,600 $613,779
24,171,454
kWh
$469,365
-
kW-mo/yr
$(-183,750.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs