ITAC Assessment: TN0620
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ITAC Assessment: TN0620
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Assessment Year 1997
Principal Product Peletized plastic material
NAICS
n/a
SIC 3087: Custom Compounding of Purchased Plastics Resins
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 116,500
ft2
Annual Production 80,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $598,653 18,626,319
kWh
Electricity Demand $286,437 34,463
kW-mo/yr
Electricity Fees $(-28,956.0) -
Natural Gas $80,702 13,469
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $640,995 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $485,880

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings Primary Product Savings
01 4.624: Hire additional personnel to reduce changeout time $475,880 $25,800 $(-24,120.0)
(-753,810)
kWh
- - - $500,000
02 3.5212: Regrind, reuse, or sell scrap plastic parts $135,680 $47,360 - - - $135,680
-
lb
-
03 4.321: Optimize production lot sizes and inventories $9,000 $17,900 - - - - $9,000
04 3.4116: Meter recycled water (to reduce sewer charges) $7,050 $2,580 - - $7,050
-
Tgal
- -
05 2.7261: Install timers and/or thermostats $6,430 $2,930 $6,430
201,055
kWh
- - - -
06 2.7131: Add area lighting switches $3,435 $8,400 $2,500
78,546
kWh
$935
-
kW-mo/yr
- - -
07 2.6218: Turn off equipment when not in use $2,520 $3,700 $2,520
78,839
kWh
- - - -
08 2.2511: Insulate bare equipment $1,000 $680 $1,000
31,653
kWh
- - - -
TOTAL RECOMMENDED $640,995 $109,350 $(-11,670.0)
(-363,717)
kWh
$935
-
kW-mo/yr
$7,050
-
Tgal
$135,680
-
lb
$509,000
TOTAL IMPLEMENTED $485,880 $44,380 $(-23,120.0)
(-722,157)
kWh
- - - $509,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs