ITAC Assessment: KU0411
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ITAC Assessment: KU0411
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Assessment Year 1993
Principal Product Plating
NAICS
n/a
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $5
M
to 10
M
# of Employees 125
Plant Area 80,000
ft2
Annual Production 2,000,000
pieces
Production Hrs. Annual 8,592
hrs
Location (State) Nebraska

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $225,228 5,840,856
kWh
Natural Gas $123,888 38,540
MMBtu
LPG $6,051 747
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $91,475 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,697

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings LPG Savings Personnel Changes Savings
01 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $57,570 $375,000 $162,300
4,209,555
kWh
$(-87,546.0)
-
MMBtu
- $(-17,184.0)
02 2.2514: Cover open tanks $17,260 $11,104 - $17,260
-
MMBtu
- -
03 2.1311: Replace electrically-operated equipment with fossil fuel equipment $10,681 $35,000 $14,159
243,552
kWh
$(-3,478.0)
-
MMBtu
- -
04 2.2437: Recover waste heat from equipment $3,229 $710 - $3,229
-
MMBtu
- -
05 2.4221: Install compressor air intakes in coolest locations $294 $171 $294
7,620
kWh
- - -
06 2.1213: Direct warmest air to combustion intake $976 $1,200 - $976
-
MMBtu
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $757 $221 $757
19,637
kWh
- - -
08 2.8223: Add air shields to trucks to increase fuel mileage $527 $1,000 - - $527
-
MMBtu
-
09 2.4314: Use synthetic lubricant $181 $85 $181
4,689
kWh
- - -
TOTAL RECOMMENDED $91,475 $424,491 $177,691
4,485,053
kWh
$(-69,559.0)
-
MMBtu
$527
-
MMBtu
$(-17,184.0)
TOTAL IMPLEMENTED $22,697 $13,491 $1,232
31,946
kWh
$21,465
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings LPG Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs