ITAC Assessment: KU0376
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ITAC Assessment: KU0376
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Assessment Year 1992
Principal Product CORRUGATED CONTAINERS
NAICS
n/a
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 345
Plant Area
n/a
Annual Production 60,000
thousand feet
Production Hrs. Annual 4,160
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $283,766 6,375,733
kWh
Fuel Oil #2 $151,800 2,587,200
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $92,208 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $36,956

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Other Energy Savings Administrative Changes Savings
01 2.3132: Recharge batteries on during off-peak demand periods $16,889 $6,000 $16,889
-
kWh
- - -
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $6,930 $48,000 $6,930
-
kWh
- - -
03 2.4133: Use most efficient type of electric motors $16,293 - $10,002
224,795
kWh
- - $6,291
04 2.4133: Use most efficient type of electric motors $7,251 - $6,819
153,283
kWh
- - $432
05 2.2437: Recover waste heat from equipment $11,366 $90,000 - $11,366
-
MMBtu
- -
06 2.4323: Use optimum size and capacity equipment $7,694 - - $7,694
-
MMBtu
- -
07 2.1233: Analyze flue gas for proper air/fuel ratio $4,699 - - $5,499
-
MMBtu
- $(-800.0)
08 2.2414: Use waste heat from hot flue gases to preheat $2,481 - - $2,610
-
MMBtu
- $(-129.0)
09 2.1222: Install turbulators $1,195 $1,087 - $1,195
-
MMBtu
- -
10 2.8223: Add air shields to trucks to increase fuel mileage $2,876 $8,000 - - $2,876
-
MMBtu
-
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,686 $30,000 $5,686
127,784
kWh
- - -
12 2.2511: Insulate bare equipment $4,572 $3,450 - $4,572
-
MMBtu
- -
13 2.2122: Install / repair insulation on condensate lines $520 $185 - $520
-
MMBtu
- -
14 2.4221: Install compressor air intakes in coolest locations $1,826 $3,200 $1,826
41,032
kWh
- - -
15 2.2135: Repair and eliminate steam leaks $1,201 $120 - $1,201
-
MMBtu
- -
16 2.1311: Replace electrically-operated equipment with fossil fuel equipment $721 $2,550 $978
21,981
kWh
$(-257.0)
-
MMBtu
- -
17 2.7142: Utilize higher efficiency lamps and/or ballasts $8 $420 $52
1,172
kWh
- - $(-44.0)
TOTAL RECOMMENDED $92,208 $193,012 $49,182
570,047
kWh
$34,400
-
MMBtu
$2,876
-
MMBtu
$5,750
TOTAL IMPLEMENTED $36,956 $33,320 $24,333
546,894
kWh
$6,700
-
MMBtu
- $5,923
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Other Energy Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs