ITAC Assessment: KU0304
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ITAC Assessment: KU0304
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Assessment Year 1990
Principal Product GLASS - FLAT & TEMPERED
NAICS
n/a
SIC 3211: Flat Glass
Sales Range $10
M
to 50
M
# of Employees 255
Plant Area
n/a
Annual Production 145,000
ton
Production Hrs. Annual 8,736
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $732,875 21,292,790
kWh
Natural Gas $2,467,442 1,023,469
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $218,918 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $162,250

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.6232: Install set-back timers $1,985 $400 $1,985
48,945
kWh
-
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $16,590 $15,212 $16,590
410,317
kWh
-
03 2.3212: Optimize plant power factor $66,605 $54,000 $66,605
-
kWh
-
04 2.6223: Schedule use of elevators to conserve energy $1,365 $200 $1,365
33,705
kWh
-
05 2.2444: Use hot process fluids to preheat incoming process fluids $35,795 $40,000 $12,667
313,306
kWh
$23,128
-
MMBtu
06 2.1123: Install automatic stack damper $1,690 $3,000 - $1,690
-
MMBtu
07 2.2444: Use hot process fluids to preheat incoming process fluids $18,888 $13,080 $(-1,792.0)
(-44,256)
kWh
$20,680
-
MMBtu
08 2.1233: Analyze flue gas for proper air/fuel ratio $76,000 $50,000 - $76,000
-
MMBtu
TOTAL RECOMMENDED $218,918 $175,892 $97,420
762,017
kWh
$121,498
-
MMBtu
TOTAL IMPLEMENTED $162,250 $122,412 $84,560
444,022
kWh
$77,690
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs