ITAC Assessment: KU0297
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ITAC Assessment: KU0297
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Assessment Year 1989
Principal Product EXTRUDED RUBBER HOSE
NAICS
n/a
SIC 3052: Rubber and Plastics Hose and Belting
Sales Range $10
M
to 50
M
# of Employees 205
Plant Area
n/a
Annual Production 12,200,000
lb
Production Hrs. Annual 6,912
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $500,081 12,113,130
kWh
Natural Gas $149,272 43,608
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $30,915 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,366

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $218 $119 $218
5,275
kWh
- -
02 2.1233: Analyze flue gas for proper air/fuel ratio $2,367 - - $2,767
-
MMBtu
$(-400.0)
03 2.2414: Use waste heat from hot flue gases to preheat $1,843 $3,200 - $1,843
-
MMBtu
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $339 $1,200 $339
8,206
kWh
- -
05 2.3212: Optimize plant power factor $7,688 $13,500 $7,688
-
kWh
- -
06 3.4113: Treat and reuse rinse waters $15,540 $9,000 - - $15,540
07 2.2437: Recover waste heat from equipment $2,339 $7,000 - $2,257
-
MMBtu
$82
08 2.7447: Install vinyl strip / high speed / air curtain doors $581 $350 - $581
-
MMBtu
-
TOTAL RECOMMENDED $30,915 $34,369 $8,245
13,481
kWh
$7,448
-
MMBtu
$15,222
TOTAL IMPLEMENTED $24,366 $24,169 $8,245
13,481
kWh
$581
-
MMBtu
$15,540
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs